Process safety management (PSM) (Refineries and Process Safety Management (PSM))
The unexpected release of highly hazardous chemicals can be deadly, leaving profound and lasting impacts on families, businesses, and communities.
In 2010, seven workers died at the Tesoro petroleum refinery in Anacortes when a heat exchanger used in the refining process exploded. Two other incidents in 1998 at the Equilon petroleum refinery in Anacortes and Advanced Silicon Materials in Moses Lake claimed the lives of eight workers.
The potential for such releases exists any time toxic, reactive, or flammable liquids and gases are not properly controlled. Process safety management (PSM) is a system for managing the use of highly hazardous chemicals during plant processes and activities to prevent risk for accidental releases.
If you are unsure whether you have processes at your business that are covered by the PSM rule, please review the Application section of the rule and seek professional assistance if needed. Even if your processes are not covered by the standard, this management system is still a valuable tool for preventing disaster.
Rules
General Rules
- Process safety management of highly hazardous chemicals, Safety standards for (Chapter 296-67, WAC)
Rules for Specific Activities or Workplaces
- Board of Boiler Rules (Chapter 296-104, WAC)
- Confined Spaces (WAC 296-809-20006)
- Emergency Response (Chapter 296-824, WAC)
- Employee emergency plans and fire prevention plans (WAC 296-24-567)
- Fire prevention and protection (WAC 296-24-695)
- Lockout/Tagout (Chapter 296-803, WAC)
Policies
PSM Inspection Targeting & Tracking (WRD 2.62)
Process Safety Management (WRD 24.10)
Petroleum Refinery Process Safety Management (WRD 2.64)
Severe Violator Enforcement Program (WRD 2.68)
Chemical Facility Process Safety Management NEP (WRD 24.40)
Training Materials
Videos
Please read an important message about videos in the DOSH Safety & Health Video
Library.
Important:
Some videos may contain code violations or information inconsistent with Washington State's Safety & Health rules.
Many commercially produced safety and health videos are based on Federal OSHA Standards. Federal OSHA standards may not be as stringent as the Washington State Industrial Safety and Health Standards. Every effort has been made by the library to evaluate the videos before purchasing them. Safety and Health Standards may have changed since the time of purchase. The user assumes the responsibility of previewing the videos before showing and using it with a knowledgeable instructor.
See videos about these subjects:
See these titles:
Other Resources
Please read an important message about links on this page.
Important:
"Links" to other information sources are provided as a courtesy, but we cannot vouch for or take responsibility for information contained beyond files administered by the Washington State Department of Labor and Industries. Links from this page do not represent or imply the endorsement of commercial products by the State of Washington, Labor and Industries, or by departmental staff. For more information, read L&I's Intended Usage policy.
- ACC (American Chemistry Council)
- AIChe (The American Institute of Chemical Engineers)
- Ammonia Refrigeration - OSHA eTool
- Ammonia Refrigeration - OSHA Topic Page
- Ammonia Refrigeration Emergency Response - OSHA eTool
- ANSI (American National Standards Institute)
- API (American Petroleum Institute)
- ASME (American Society of Mechanical Engineers)
- AWS (American Welding Society)
- CCPS (Center for Chemical Process Safety)
- CGA (Compressed Gas Association)
Chemical Facilities National Enforcement Program Postcard- Chemical Hazards in the Poultry Processing Industry - OSHA eTool
- Chemical Reactivity Hazards - OSHA
Combined Glossary of Terms (Center for Chemical Process Safety)- CSB (U.S. Chemical Safety Board)
- EPA RMP (Risk Management Plan)
- Fatal 1984 methyl isocyanate release at Union Carbide in Bhopal, India
Fatal 1989 explosion and fire at Phillips 66 petrochemical complex in Pasadena, TX- Fatal 1998 explosion at Advanced Silicon Materials in Moses Lake
- Fatal 1998 fire at Equilon refinery in Anacortes
Fatal 2005 explosion and fire at BP refinery in Texas City, TX- IEC (International Electrotechnical Commission)
- IIAR (International Institute of Ammonia Refrigeration)
- IME (Institute of Makers of Explosives)
Internal Combustion Engines as Ignition Sources (OSHA)- ISA (International Society of Automation)
- L&I presents Tesoro investigation findings
- Mary Kay O’Connor Process Safety Center
- Methanol Institute
- NBBPVI (National Board of Boiler and Pressure Vessel Inspectors)
- NFPA (National Fire Protection Association)
- Petroleum Refining Processes - OSHA Technical Manual
- Process Safety Management (PSM) - OSHA
- The Chlorine Institute
Understanding Toxic Substances
