General Safety & Health Standards |
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WAC 296-24-68503 Application of arc welding equipment.
Note: Assurance of consideration of safety in design is obtainable by choosing apparatus complying with the Requirements for Electric Arc-Welding Apparatus, NEMA EW-1-1962, National Electrical Manufacturers Association or the Safety Standard for Transformer-Type Arc-Welding Machines, ANSI C33.2-1956, Underwriters' Laboratories.
(1) Environmental conditions.
(a) Standard machines for arc welding service shall be designed and constructed to carry their rated load with rated temperature rises where the temperature of the cooling air does not exceed 40°C (104°F) and where the altitude does not exceed 3,300 feet, and shall be suitable for operation in atmospheres containing gases, dust, and light rays produced by the welding arc.
(b) Unusual service conditions may exist, and in such circumstances machines shall be especially designed to safely meet the requirements of the service. Chief among these conditions are exposure to:
(i) Unusually corrosive fumes.
(ii) Steam or excessive humidity.
(iii) Excessive oil vapor.
(iv) Flammable gases.
(v) Abnormal vibration or shock.
(vi) Excessive dust.
(vii) Weather.
(viii) Unusual seacoast or shipboard conditions.
(2) Voltage. Open circuit (no load) voltages of arc welding and cutting machines should be as low as possible consistent with satisfactory welding or cutting being done. The following limits shall not be exceeded:
(a) Alternating-current machines.
(i) Manual arc welding and cutting--80 volts.
(ii) Automatic (machine or mechanized) arc welding and cutting--100 volts.
(b) Direct-current machines.
(i) Manual arc welding and cutting--100 volts.
(ii) Automatic (machine or mechanized) arc welding and cutting--100 volts.
(c) When special welding and cutting processes require values of open circuit voltages higher than the above, means shall be provided to prevent the operator from making accidental contact with the high voltage by adequate insulation or other means.
Note: For a.c. welding under wet conditions or warm surroundings where perspiration is a factor, the use of reliable automatic controls for reducing no load voltage is recommended to reduce the shock hazard.
(3) Design.
(a) A controller integrally mounted in an electric motor driven welder shall have capacity for carrying rated motor current, shall be capable of making and interrupting stalled rotor current of the motor, and may serve as the running overcurrent device if provided with the number of overcurrent units as specified by chapter 296-24 WAC Part L, and WAC 296-800-280. Starters with magnetic undervoltage release should be used with machines installed more than one to a circuit to prevent circuit overload caused by simultaneously starting of several motors upon return of voltage.
(b) On all types of arc welding machines, control apparatus shall be enclosed except for the operating wheels, levers, or handles.
Note: Control handles and wheels should be large enough to be easily grasped by a gloved hand.
(c) Input power terminals, tap change devices and live metal parts connected to input circuits shall be completely enclosed and accessible only by means of tools.
(d) Terminals for welding leads should be protected from accidental electrical contact by employees or by metal objects i.e., vehicles, crane hooks, etc. Protection may be obtained by use of: Dead-front receptacles for plug connections; recessed openings with nonremovable hinged covers; heavy insulating sleeving or taping or other equivalent electrical and mechanical protection. If a welding lead terminal which is intended to be used exclusively for connection to the work is connected to the grounded enclosure, it must be done by a conductor at least two AWG sizes smaller than the grounding conductor and the terminal shall be marked to indicate that it is grounded.
(e) No connections for portable control devices such as push buttons to be carried by the operator shall be connected to an a.c. circuit of higher than 120 volts. Exposed metal parts of portable control devices operating on circuits above 50 volts shall be grounded by a grounding conductor in the control cable.
(f) Auto transformers or a.c. reactors shall not be used to draw welding current directly from any a.c. power source having a voltage exceeding 80 volts.
[Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-68503, filed 05/09/01, effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 91-24-017 (Order 91-07), 296-24-68503, filed 11/22/91, effective 12/24/91; Order 73-5, 296-24-68503, filed 5/9/73 and Order 73-4, 296-24-68503, filed 5/7/73.]
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WAC 296-24-68505 Installation of arc welding equipment.
(1) General. Installation including power supply shall be according to the requirements of chapter 296-24 WAC Part L, and WAC 296-800-280.
(2) Grounding.
(a) The frame or case of the welding machine (except engine-driven machines) shall be grounded under the conditions and according to the methods prescribed in chapter 296-24 WAC Part L, and WAC 296-800-280.
(b) Conduits containing electrical conductors shall not be used for completing a work-lead circuit. Pipelines shall not be used as a permanent part of a work-lead circuit, but may be used during construction, extension or repair providing current is not carried through threaded joints, flanged bolted joints, or caulked joints and that special precautions are used to avoid sparking at connection of the work-lead cable.
(c) Chains, wire ropes, cranes, hoists, and elevators shall not be used to carry welding current.
(d) Where a structure, conveyor, or fixture is regularly employed as a welding current return circuit, joints shall be bonded or provided with adequate current collecting devices and appropriate periodic inspection should be conducted to ascertain that no condition of electrolysis or shock, or fire hazard exists by virtue of such use.
(e) All ground connections shall be checked to determine that they are mechanically strong and electrically adequate for the required current.
(3) Supply connections and conductors.
(a) A disconnecting switch or controller shall be provided at or near each welding machine which is not equipped with such a switch or controller mounted as an integral part of the machine. The switch shall be according to chapter 296-24 WAC Part L, and WAC 296-800-280. Overcurrent protection shall be provided as specified in chapter 296-24 WAC Part L, and WAC 296-800-280. A disconnect switch with overload protection or equivalent disconnect and protection means, permitted by chapter 296-24 WAC Part L, and WAC 296-800-280, shall be provided for each outlet intended for connection to a portable welding machine.
(b) For individual welding machines, the rated current-carrying capacity of the supply conductors shall be not less than the rated primary current of the welding machines.
(c) For groups of welding machines, the rated current-carrying capacity of conductors may be less than the sum of the rated primary currents of the welding machines supplied. The conductor rating shall be determined in each case according to the machine loading based on the use to be made of each welding machine and the allowance permissible in the event that all the welding machines supplied by the conductors will not be in use at the same time.
(d) In operations involving several welders on one structure, d.c. welding process requirements may require the use of both polarities; or supply circuit limitations for a.c. welding may require distribution of machines among the phases of the supply circuit. In such cases no load voltages between electrode holders will be 2 times normal in d.c. or 1, 1.4, 1.73, or 2 times normal on a.c. machines. Similar voltage differences will exist if both a.c. and d.c. welding are done on the same structure.
(i) All d.c. machines shall be connected with the same polarity.
(ii) All a.c. machines shall be connected to the same phase of the supply circuit and with the same instantaneous polarity.
[Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-68505, filed 05/09/01, effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 91-24-017 (Order 91-07), 296-24-68505, filed 11/22/91, effective 12/24/91; Order 73-5, 296-24-68505, filed 5/9/73 and Order 73-4, 296-24-68505, filed 5/7/73.]
WAC 296-24-68507 Operation and maintenance.
(1) General. Workers assigned to operate or maintain arc welding equipment shall be acquainted with the requirements of WAC 296-24-68501 through 296-24-68505, 296-24-69501 through 296-24-69507, 296-24-70001 through 296-24-70007 and 296-24-71501 through 296-24-71525; if doing gas-shielded arc welding, also Recommended Safe Practices for Gas-Shielded Arc Welding, A6.1-1966, American Welding Society.
(2) Machine hook up. Before starting operations all connections to the machine shall be checked to make certain they are properly made. The work lead shall be firmly attached to the work; magnetic work clamps shall be freed from adherent metal particles of spatter on contact surfaces. Coiled welding cable shall be spread out before use to avoid serious overheating and damage to insulation.
(3) Grounding. Grounding of the welding machine frame shall be checked. Special attention shall be given to safety ground connections of portable machines.
(4) Leaks. There shall be no leaks of cooling water, shielding gas or engine fuel.
(5) Switches. It shall be determined that proper switching equipment for shutting down the machine is provided.
(6) Manufacturers' instructions. Printed rules and instructions covering operation of equipment supplied by the manufacturers shall be strictly followed.
(7) Electrode holders. Electrode holders when not in use shall be so placed that they cannot make electrical contact with persons, conducting objects, fuel or compressed gas tanks.
(8) Electric shock. Cables with splices within 10 feet of the holder shall not be used. The welder should not coil or loop welding electrode cable around parts of the body.
(9) Maintenance.
(a) The operator should report any equipment defect or safety hazard to the supervisor and the use of the equipment shall be discontinued until its safety has been assured. Repairs shall be made only by qualified personnel.
(b) Machines which have become wet shall be thoroughly dried and tested before being used.
(c) Work and electrode lead cables should be frequently inspected for wear and damage. Cables with damaged insulation or exposed bare conductors shall be replaced. Joining lengths of work and electrode cables shall be done by the use of connecting means specifically intended for the purpose. The connecting means shall have insulation adequate for the service conditions.
[Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-68507, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-68507, filed 5/9/73 and Order 73-4, 296-24-68507, filed 5/7/73.]
WAC 296-24-690 Installation and operation of resistance welding equipment.
[Order 73-5, 296-24-690, filed 5/9/73 and Order 73-4, 296-24-690, filed 5/7/73.]
WAC 296-24-69001 General.
(1) Installation. All equipment shall be installed by a qualified electrician in conformance with chapter 296-24 WAC Part L, and WAC 296-800-280. There shall be a safety-type disconnecting switch or a circuit breaker or circuit interrupter to open each power circuit to the machine, conveniently located at or near the machine, so that the power can be shut off when the machine or its controls are to be serviced.
(2) Thermal protection. Ignitron tubes used in resistance welding equipment shall be equipped with a thermal protection switch.
(3) Personnel. Workers designated to operate resistance welding equipment shall have been properly instructed and judged competent to operate such equipment.
(4) Guarding. Controls of all automatic or air and hydraulic clamps shall be arranged or guarded to prevent the operator from accidentally activating them.
[Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-69001, filed 05/09/01, effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-69001, filed 7/20/94, effective 9/20/94; 91-24-017 (Order 91-07), 296-24-69001, filed 11/22/91, effective 12/24/91; Order 73-5, 296-24-69001, filed 5/9/73 and Order 73-4, 296-24-69001, filed 5/7/73.]
WAC 296-24-69003 Spot and seam welding machines (nonportable).
(1) Voltage. All external weld initiating control circuits shall operate on low voltage, not over 120 volts.
(2) Capacitor welding. Stored energy or capacitor discharge type of resistance welding equipment and control panels involving high voltage (over 550 volts) shall be suitably insulated and protected by complete enclosures, all doors of which shall be provided with suitable interlocks and contacts wired into the control circuit (similar to elevator interlocks). Such interlocks or contacts shall be so designed as to effectively interrupt power and short circuit all capacitors when the door or panel is open. A manually operated switch or suitable positive device shall be installed, in addition to the mechanical interlocks or contacts, as an added safety measure assuring absolute discharge of all capacitors.
(3) Interlocks. All doors and access panels of all resistance welding machines and control panels shall be kept locked and interlocked to prevent access, by unauthorized persons, to live portions of the equipment.
(4) Guarding. All press welding machine operations, where there is a possibility of the operator's fingers being under the point of operation, shall be effectively safeguarded according to the machine safety requirements in WAC 296-806-20044 through 296-806-20054. All chains, gears, operating bus linkage, and belts shall be protected by adequate guards, in accordance with the machine safety requirements in WAC 296-806-20042.
(5) Shields. The hazard of flying sparks shall be, wherever practical, eliminated by installing a shield guard of safety glass or suitable fire-resistant plastic at the point of operation. Additional shields or curtains shall be installed as necessary to protect passing persons from flying sparks. (See WAC 296-24-70003 (1)(c).)
(6) Foot switches. All foot switches shall be guarded to prevent accidental operation of the machine.
(7) Stop buttons. Two or more safety emergency stop buttons shall be provided on all special multispot welding machines, including 2-post and 4-post weld presses.
(8) Safety pins. On large machines, four safety pins with plugs and receptacles (one in each corner) shall be provided so that when safety pins are removed and inserted in the ram or platen, the press becomes inoperative.
(9) Grounding. Where technically practical, the secondary of all welding transformers used in multispot, protection and seam welding machines shall be grounded. This may be done by permanently grounding one side of the welding secondary current circuit. Where not technically practical, a center tapped grounding reactor connected across the secondary or the use of a safety disconnect switch in conjunction with the welding control are acceptable alternates. Safety disconnect shall be arranged to open both sides of the line when welding current is not present.
[Statutory Authority: RCW 49.17.010, .040, .050, and .060. 04-14-028 (Order 01-12), § 296-24-69003, filed 06/29/04, effective 01/01/05. Order 73-5, 296-24-69003, filed 5/9/73 and Order 73-4, § 296-24-69003, filed 5/7/73.]
WAC 296-24-69005 Portable welding machines.
(1) Counter-balance. All portable welding guns shall have suitable counter-balanced devices for supporting the guns, including cables, unless the design of the gun or fixture makes counterbalancing impractical or unnecessary.
(2) Safety chains. All portable welding guns, transformers and related equipment that is suspended from overhead structures, eye beams, trolleys, etc., shall be equipped with safety chains or cables. Safety chains or cables shall be capable of supporting the total shock load in the event of failure of any component of the supporting system.
(3) Clevis. When trolleys are used to support portable welding equipment, they shall be equipped with suitable forged steel clevis for the attachment of safety chains. Each clevis shall be capable of supporting the total shock load of the suspended equipment in the event of trolley failure.
(4) Switch guards. All initiating switches, including retraction and dual schedule switches, located on the portable welding gun shall be equipped with suitable guards capable of preventing accidental initiation through contact with fixturing, operator's clothing, etc. Initiating switch voltage shall not exceed 24 volts.
(5) Moving holder. The movable holder, where it enters the gun frame, shall have sufficient clearance to prevent the shearing of fingers carelessly placed on the operating movable holder.
(6) Grounding. The secondary and case of all portable welding transformers shall be grounded. Secondary grounding may be by center tapped secondary or by a center tapped grounding reactor connected across the secondary.
[Order 73-5, 296-24-69005, filed 5/9/73 and Order 73-4, 296-24-69005, filed 5/7/73.]
WAC 296-24-69007 Flash welding equipment.
(1) Ventilation and flash guard. Flash welding machines shall be equipped with a hood to control flying flash. In cases of high production, where materials may contain a film of oil and where toxic elements and metal fumes are given off, ventilation shall be provided in accordance with WAC 296-24-71501 through 296-24-71525.
(2) Fire curtains. For the protection of the operators of nearby equipment, fire-resistant curtains or suitable shields shall be set up around the machine and in such a manner that the operator's movements are not hampered.
(3) If the welding process cannot be isolated, all persons who may be exposed to the hazard of arc flash shall be properly protected.
[Order 74-27, 296-24-69007, filed 5/7/74; Order 73-5, 296-24-69007, filed 5/9/73 and Order 73-4, 296-24-69007, filed 5/7/73.]
WAC 296-24-69009 Hazards and precautions.
A job hazard analysis shall be made, by qualified personnel, of the operations to be performed on each welding machine to determine the safeguards and personal protective equipment that shall be used for each job.
[Order 73-5, 296-24-69009, filed 5/9/73 and Order 73-4, 296-24-69009, filed 5/7/73.]
WAC 296-24-69011 Maintenance.
Periodic inspection shall be made by qualified maintenance personnel, and records of the same maintained. The operator shall be instructed to report any equipment defects to the supervisor and the use of the equipment shall be discontinued until safety repairs have been completed.
[Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-69011, filed 7/20/94, effective 9/20/94; Order 73-5, 96-24-69011, filed 5/9/73 and Order 73-4, 296-24-69011, filed 5/7/73.]
WAC 296-24-695 Fire prevention and protection.
[Order 73-5, 296-24-695, filed 5/9/73 and Order 73-4, 296-24-695, filed 5/7/73.]
WAC 296-24-69501 Basic precautions.
For elaboration of these basic precautions and of the special precautions of WAC 296-24-69503 as well as a delineation of the fire protection and prevention responsibilities of welders and cutters, their supervisors (including outside contractors) and those in management on whose property cutting and welding is to be performed, see, Standard for Fire Prevention in Use of Cutting and Welding Processes, NFPA Standard 51B, 1962. The basic precautions for fire prevention in welding or cutting work are:
(1) Fire hazards. If the object to be welded or cut cannot readily be moved, all movable fire hazards in the vicinity shall be taken to a safe place.
(2) Guards. If the object to be welded or cut cannot be moved and if all the fire hazards cannot be removed, then guards shall be used to confine the heat, sparks, and slag, and to protect the immovable fire hazards.
(3) Restrictions. If the requirements stated in WAC 296-24-69501 (1) and (2) cannot be followed then welding and cutting shall not be performed.
[Order 73-5, 296-24-69501, filed 5/9/73 and Order 73-4, 296-24-69501, filed 5/7/73.]
WAC 296-24-69503 Special precautions.
When the nature of the work to be performed falls within the scope of WAC 296-24-69501(2) certain additional precautions may be necessary:
(1) Combustible material. Wherever there are floor openings or cracks in the flooring that cannot be closed, precautions shall be taken so that no readily combustible materials on the floor below will be exposed to sparks which might drop through the floor. The same precautions shall be observed with regard to cracks or holes in walls, open doorways and open or broken windows.
(2) Fire extinguishers. Suitable fire extinguishing equipment shall be maintained in a state of readiness for instant use. Such equipment may consist of pails of water, buckets of sand, hose or portable extinguishers depending upon the nature and quantity of the combustible material exposed.
(3) Fire watch.
(a) Fire watchers shall be required whenever welding or cutting is performed in locations where other than a minor fire might develop, or any of the following conditions exist:
(i) Appreciable combustible material, in building construction or contents, closer than 35 feet to the point of operation.
(ii) Appreciable combustibles are more than 35 feet away but are easily ignited by sparks.
(iii) Wall or floor openings within a 35-foot radius expose combustible material in adjacent areas including concealed spaces in walls or floors.
(iv) Combustible materials are adjacent to the opposite side of metal partitions, walls, ceilings, or roofs and are likely to be ignited by conduction or radiation.
(b) Fire watchers shall have fire extinguishing equipment readily available and be trained in its use. They shall be familiar with facilities for sounding an alarm in the event of a fire. They shall watch for fires in all exposed areas, try to extinguish them only when obviously within the capacity of the equipment available, or otherwise sound the alarm. A fire watch shall be maintained for at least a half hour after completion of welding or cutting operations to detect and extinguish possible smoldering fires.
(4) Authorization. Before cutting or welding is permitted, the area shall be inspected by the individual responsible for authorizing cutting and welding operations. The responsible individual shall designate precautions to be followed in granting authorization to proceed, preferably in the form of a written permit.
(5) Floors. Where combustible materials such as paper clippings, wood shavings, or textile fibers are on the floor, the floor shall be swept clean for a radius of 35 feet. Combustible floors shall be kept wet, covered with damp sand, or protected by fire-resistant shields. Where floors have been wet down, personnel operating arc welding or cutting equipment shall be protected from possible shock.
(6) Prohibited areas. Cutting or welding shall not be permitted in the following situations:
(a) In areas not authorized by management.
(b) In sprinklered buildings while such protection is impaired.
(c) In the presence of explosive atmospheres (mixtures of flammable gases, vapors, liquids, or dusts with air), or explosive atmospheres that may develop inside uncleaned or improperly prepared tanks or equipment which have previously contained such materials, or that may develop in areas with an accumulation of combustible dusts.
(d) In areas near the storage of large quantities of exposed, readily ignitable materials such as bulk sulphur, baled paper, or cotton.
(7) Relocation of combustibles. Where practicable, all combustibles shall be relocated at least 35 feet from the work site. Where relocation is impracticable, combustibles shall be protected with flameproofed covers or otherwise shielded with metal or asbestos guards or curtains. Edges of covers at the floor should be tight to prevent sparks from going under them. This precaution is also important at overlaps where several covers are used to protect a large pile.
(8) Ducts. Ducts and conveyor systems that might carry sparks to distant combustibles shall be suitably protected or shut down.
(9) Combustible walls. Where cutting or welding is done near walls, partitions, ceiling or roof of combustible construction, fire-resistant shields or guards shall be provided to prevent ignition.
(10) Noncombustible walls. If welding is to be done on a metal wall, partition, ceiling or roof, precautions shall be taken to prevent ignition of combustibles on the other side, due to conduction or radiation, preferably by relocating combustibles. Where combustibles are not relocated, a fire watch on the opposite side from the work shall be provided.
(11) Combustible cover. Welding shall not be attempted on a metal partition, wall, ceiling or roof having a combustible covering nor on walls or partitions of combustible sandwich-type panel construction.
(12) Pipes. Cutting or welding on pipes or other metal in contact with combustible walls, partitions, ceilings or roofs shall not be undertaken if the work is close enough to cause ignition by conduction.
(13) Management. Management shall recognize its responsibility for the safe usage of cutting and welding equipment on its property and:
(a) Based on fire potentials of plant facilities, establish areas for cutting and welding, and establish procedures for cutting and welding, in other areas.
(b) Designate an individual responsible for authorizing cutting and welding operations in areas not specifically designed for such processes.
(c) Insist that cutters or welders and their supervisors are suitably trained in the safe operation of their equipment and the safe use of the process.
(d) Advise all contractors about flammable materials or hazardous conditions of which they may not be aware.
(14) Supervisor. The supervisor:
(a) Shall be responsible for the safe handling of the cutting or welding equipment and the safe use of the cutting or welding process.
(b) Shall determine the combustible materials and hazardous areas present or likely to be present in the work location.
(c) Shall protect combustibles from ignition by the following:
(i) Have the work moved to a location free from dangerous combustibles.
(ii) If the work cannot be moved, have the combustibles moved to a safe distance from the work or have the combustibles properly shielded against ignition.
(iii) See that cutting and welding are so scheduled that plant operations that might expose combustibles to ignition are not started during cutting or welding.
(d) Shall secure authorization for the cutting or welding operations from the designated management representative.
(i) Shall determine that the cutter or welder secures their approval that conditions are safe before going ahead.
(ii) Shall determine that fire protection and extinguishing equipment are properly located at the site.
(iii) Shall ensure fire watches are available at the site when required.
(15) Fire prevention precautions. Cutting or welding shall be permitted only in areas that are or have been made fire safe. Within the confines of an operating plant or building, cutting and welding should preferably be done in a specific area designed for such work, such as a maintenance shop or a detached outside location. Such areas should be of noncombustible or fire-resistive construction, essentially free of combustible and flammable contents, and suitably segregated from adjacent areas. When work cannot be moved practically, as in most construction work, the area shall be made safe by removing combustibles or protecting combustibles from ignition sources.
[Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-69503, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-69503, filed 5/9/73 and Order 73-4, 296-24-69503, filed 5/7/73.]
WAC 296-24-69505 Welding or cutting containers.
(1) Used containers. No welding, cutting, or other hot work shall be performed on used drums, barrels, tanks or other containers until they have been cleaned so thoroughly as to make absolutely certain that there are no flammable materials present or any substances such as greases, tars, acids, or other materials which when subjected to heat, might produce flammable or toxic vapors. Any pipe lines or connections to the drum or vessel shall be disconnected or blanked.
(2) Venting and purging. All hollow spaces, cavities or containers shall be vented to permit the escape of air or gases before preheating, cutting or welding. Purging with inert gas is recommended.
[Order 73-5, 296-24-69505, filed 5/9/73 and Order 73-4, 296-24-69505, filed 5/7/73.]
WAC 296-24-69507 Confined spaces.
(1) Accidental contact. When arc welding is to be suspended for any substantial period of time such as during lunch or overnight, all electrodes shall be removed from the holders and the holders carefully located so that accidental contact cannot occur and the machine be disconnected from the power source.
(2) Torch valve. In order to eliminate the possibility of gas escaping through leaks or improperly closed valves, when gas welding or cutting, the torch valves shall be closed and the gas supply to the torch positively shut off at some point outside the confined area whenever the torch is not to be used for a substantial period of time, such as during lunch hour or overnight. Where practicable, the torch and hose shall also be removed from the confined space.
[Order 73-5, 296-24-69507, filed 5/9/73 and Order 73-4, 296-24-69507, filed 5/7/73.]
WAC 296-24-700 Protection of employees.
[Order 73-5, 296-24-700, filed 5/9/73 and Order 73-4, 296-24-700, filed 5/7/73.]
WAC 296-24-70001 General.
(1) Railing. A welder or helper working on platforms, scaffolds, or runways shall be protected against falling. This may be accomplished by the use of railings, safety belts, life lines, or some other equally effective safeguards.
(2) Welding cable. Welders shall place welding cable and other equipment so that it is clear of passageways, ladders, and stairways.
[Order 73-5, 296-24-70001, filed 5/9/73 and Order 73-4, 296-24-70001, filed 5/7/73.]
WAC 296-24-70003 Eye protection.
(1) Selection.
(a) Helmets or hand shields shall be used during all arc welding or arc cutting operations, excluding submerged arc welding. Goggles should also be worn during arc welding or cutting operations to provide protection from injurious rays from adjacent work, and from flying objects. The goggles may have either clear or colored glass, depending upon the amount of exposure to adjacent welding operations. Helpers or attendants shall be provided with proper eye protection.
(b) Goggles or other suitable eye protection shall be used during all gas welding or oxygen cutting operations. Spectacles without side shields, with suitable filter lenses are permitted for use during gas welding operations on light work, for torch brazing or for inspection.
(c) All operators and attendants of resistance welding or resistance brazing equipment shall use transparent face shields or goggles, depending on the particular job, to protect their faces or eyes, as required.
(d) Eye protection in the form of suitable goggles shall be provided where needed for brazing operations not covered in (1)(a), (b) and (c) of this section.
(2) Specifications for protectors.
(a) Helmets and hand shields shall be made of a material which is an insulator for heat and electricity. Helmets, shields and goggles shall be not readily flammable and shall be capable of understanding sterilization.
(b) Helmets and hand shields shall be arranged to protect the face, neck and ears from direct radiant energy from the arc.
(c) Helmets shall be provided with filter plates and cover plates designed for easy removal.
(d) All parts shall be constructed of a material which will not readily corrode or discolor the skin.
(e) Goggles shall be ventilated to prevent fogging of the lenses as much as practicable.
(f) Cover lenses or plates should be provided to protect each helmet, hand shield or goggle filter lens or plate.
(g) All glass for lenses shall be tempered, substantially free from striae, air bubbles, waves and other flaws. Except when a lens is ground to provide proper optical correction for defective vision, the front and rear surfaces of lenses and windows shall be smooth and parallel.
(h) Lenses shall bear some permanent distinctive marking by which the source and shade may be readily identified.
(i) The following is a guide for the selection of the proper shade numbers. These recommendations may be varied to suit the individual's needs.
Filter Lenses for Protection Against Radiant Energy
| Welding operation |
Electrode Size 1/32 (inches) |
Minimum protective arc current |
Shade Number |
| Shielded metal arc welding |
Less than 3 |
Less than 60 |
10 |
| 3-5 |
60-160 |
10 |
|
| 5-8 |
160-250 |
12 |
|
| More than 8 |
250-500 |
14 |
|
| Gas shielded arc welding (nonferrous) |
2,3,4,5 |
11 |
|
| Gas shielded arc welding (ferrous) |
2,3,4,5 |
12 |
|
| Gas metal arc welding |
Less than 60 |
7 |
|
| 60-160 |
10 |
||
| 160-250 |
10 |
||
| 250-500 |
10 |
||
| Flux cored arc welding |
Less than 60 |
7 |
|
| 60-160 |
10 |
||
| 160-250 |
10 |
||
| 250-500 |
10 |
||
| Gas tungsten arc welding |
Less than 50 |
8 |
|
| 50-150 |
8 |
||
| 150-500 |
10 |
| Air carbon - light Light |
Less than 500 |
10 |
|
| Arc cutting heavy |
500-1000 |
11 |
|
| Carbon arc welding |
14 |
||
| Plasma arc welding |
Less than 20 |
6 |
|
| 20-100 |
8 |
||
| 100-400 |
10 |
||
| 400-800 |
11 |
||
| Plasma arc cutting |
Less than 300 (light) |
8 |
|
| 300-400 (medium) |
9 |
||
| 400-800 (heavy) |
10 |
||
| Atomic hydrogen welding |
10-14 |
||
| Torch soldering |
2 |
||
| Torch brazing |
3 or 4 |
||
| Gas welding |
|||
| Light |
Under 1/8 |
Under 3.2 |
3 or 4 |
Note: In gas welding or oxygen cutting where the torch produces a high yellow light, it is desirable to use a filter or lens that absorbs the yellow or sodium line in the visible light of the operation.
(j) All filter lenses and plates shall meet the test for transmission of radiant energy prescribed in ANSI Z 87.1-1968--American National Standard Practice for Occupational and Educational Eye and Face Protection.
(3) Protection from arc welding rays. Where the work permits, the welder should be enclosed in an individual booth painted with a finish of low-reflectivity such as zinc oxide (an important factor for absorbing ultraviolet radiations) and lamp black, or shall be enclosed with noncombustible screens similarly painted. Booths and screens shall permit circulation of air at floor level. Workers or other persons adjacent to the welding areas shall be protected from the rays by noncombustible or flameproof screens or shields or shall be required to wear appropriate goggles.
[Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-70003, filed 05/09/01, effective 09/01/01. Statutory Authority: Order 73-5, 296-24-70003, filed 5/9/73 and Order 73-4, 296-24-70003, filed 5/7/73.]
WAC 296-24-70005 Protective clothing.
(1) General requirements. Employees exposed to the hazards created by welding, cutting, or brazing operations shall be protected by personal protective equipment in accordance with the requirements of chapter 296-24 WAC, Part I, and WAC 296-800-160. Appropriate protective clothing required for any welding operation will vary with the size, nature and location of the work to be performed.
(2) Specified protective clothing. Protective means which may be employed are as follows:
(a) Except when engaged in light work, all welders should wear flameproof gauntlet gloves.
(b) Flameproof aprons made of leather, asbestos, or other suitable material may also be desirable as protection against radiated heat and sparks.
(c) Woolen clothing preferable to cotton because it is not so readily ignited and helps protect the welder from changes in temperature. Cotton clothing, if used, should be chemically treated to reduce its combustibility. All outer clothing such as jumpers or overalls should be reasonably free from oil or grease.
(d) Sparks may lodge in rolled-up sleeves or pockets of clothing, or cuffs of overalls or trousers. It is therefore recommended that sleeves and collars be kept buttoned and pockets be eliminated from the front of overalls and aprons. Trousers or overalls should not be turned up on the outside.
Note: For heavy work, fire-resistant leggings, high boots, or other equivalent means should be used.
(e) In production work a sheet metal screen in front of the worker's legs can provide further protection against sparks and molten metal in cutting operations.
(f) Capes or shoulder covers made of leather or other suitable materials should be worn during overhead welding or cutting operations. Leather skull caps may be worn under helmets to prevent head burns.
(g) For overhead welding and cutting, or welding and cutting in extremely confined spaces, ear protection is sometimes desirable.
(h) Where there is exposure to sharp or heavy falling objects, or a hazard of bumping in confined spaces, hard hats or head protectors shall be used.
[Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-70005, filed 05/09/01, effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 94-20-057 (Order 94-16), 296-24-70005, filed 9/30/94, effective 11/20/94; Order 73-5, 296-24-70005, filed 5/9/73 and Order 73-4, 296-24-70005, filed 5/7/73.]
WAC 296-24-70007 Work in confined spaces.
(1) General. As used herein confined space is intended to mean a relatively small or restricted space such as a tank, boiler, pressure vessel, or small compartment of a ship.
(2) Ventilation. Ventilation is a prerequisite to work in confined spaces. For ventilation requirements see WAC 296-24-71501 through 296-24-71525.
(3) Securing cylinders and machinery. When welding or cutting is being performed in any confined spaces the gas cylinders and welding machines shall be left on the outside. Before operations are started, heavy portable equipment mounted on wheels shall be securely blocked to prevent accidental movement.
(4) Lifelines. Where a welder must enter a confined space through a manhole or other small opening, means shall be provided for quickly removing the welder in case of emergency. When safety belts and lifelines are used for this purpose they shall be so attached in a manner so that the welder's body cannot be jammed in a small exit opening. An attendant with a preplanned rescue procedure shall be stationed outside to observe the welder at all times and be capable of putting rescue operations into effect.
(5) Electrode removal. When arc welding is to be suspended for any substantial period of time, such as during lunch or overnight, all electrodes shall be removed from the holders and the holders carefully located so that accidental contact cannot occur and the machine disconnected from the power source.
(6) Gas cylinder shutoff. In order to eliminate the possibility of gas escaping through leaks or improperly closed valves, when gas welding or cutting, the torch valves shall be closed and the fuel-gas and oxygen supply to the torch positively shut off at some point outside the confined area whenever the torch is not to be used for a substantial period of time, such as during lunch hour or overnight. Where practicable the torch and hose shall also be removed from the confined space.
(7) Warning sign. After welding operations are completed, the welder shall mark the hot metal or provide some other means of warning other workers.
[Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-70007, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-70007, filed 5/9/73 and Order 73-4, 296-24-70007, filed 5/7/73.]
WAC 296-24-715 Health protection and ventilation.
[Order 73-5, 296-24-715, filed 5/9/73 and Order 73-4, 296-24-715, filed 5/7/73.]
WAC 296-24-71501 General.
(1) Contamination. The requirements in this section have been established on the basis of the following three factors in arc and gas welding which govern the amount of contamination to which welders may be exposed:
(a) Dimensions of space in which welding is to be done (with special regard to height of ceiling).
(b) Number of welders.
(c) Possible evolution of hazardous fumes, gases, or dust according to the metals involved.
(2) Ventilation. It is recognized that in individual instances other factors may be involved in which case ventilation or respiratory protective devices should be provided as needed to meet the equivalent requirements of this section. Such factors would include:
(a) Atmospheric conditions.
(b) Heat generated.
(c) Presence of volatile solvents.
(3) Screens. When welding must be performed in a space entirely screened on all sides, the screens shall be so arranged that no serious restriction of ventilation exists. It is desirable to have the screens so mounted that they are about 2 feet above the floor unless the work is performed at so low a level that the screen must be extended nearer to the floor to protect nearby workers from the glare of welding.
(4) Maximum allowable concentration. Local exhaust or general ventilating systems shall be provided and arranged to keep the amount of toxic fumes, gases, or dusts below the maximum allowable concentration as specified in chapter 296-62 WAC.
Note: A number of potentially hazardous materials are employed in fluxes, coatings, coverings, and filler metals used in welding and cutting or are released to the atmosphere during welding and cutting. These include but are not limited to the materials itemized in WAC 296-24-71509 through 296-24-71523.
(5) Precautionary labels. The employer shall ascertain the potentially hazardous materials, associated with welding, cutting, etc., and inform the employee of same wither through signs, labels or other appropriate means.
(a) All filler metals and fusible granular materials shall carry the following notice, as a minimum, on tags, boxes, or other containers:
CAUTION
Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. Use adequate ventilation. See ANSI Z 49.1-1967 Safety in Welding and Cutting published by the American Welding Society.
(b) Brazing (welding) filler metals containing cadmium in significant amounts shall carry the following notice on tags, boxes, or other containers:
WARNING
CONTAINS CADMIUM--POISONOUS FUMES MAY BE FORMED ON HEATING
Do not breathe fumes. Use only with adequate ventilation such as fume collectors, exhaust ventilators, or air-supplied respirators. See ANSI Z 49.1-1967.
If chest pain, cough, or fever develops after use call physician immediately.
Keep children away when using.
(c) Brazing and gas welding fluxes containing fluorine compounds shall have a cautionary wording to indicate that they contain fluorine compounds. One such cautionary wording recommended by the American Welding Society for brazing and gas welding fluxes reads as follows:
CAUTION
CONTAINS FLUORIDES
This flux when heated gives off fumes that may irritate eyes, nose and throat.
(i) Avoid fumes-use only in well-ventilated spaces.
(ii) Avoid contact of flux with eyes or skin.
(iii) Do not take internally.
[Order 73-5, 296-24-71501, filed 5/9/73 and Order 73-4, 296-24-71501, filed 5/7/73.]
WAC 296-24-71503 Ventilation for general welding and cutting.
(1) General. Mechanical ventilation shall be provided when welding or cutting is done on metals not covered in WAC 296-24-71509 through 296-24-71523. (For specific material, see the ventilation requirements of WAC 296-24-71509 through 296-24-71523.)
(a) In a space of less than 10,000 cubic feet per welder.
(b) In a room having a ceiling height of less than 16 feet.
(c) In confined spaces or where the welding space contains partitions, balconies, or other structural barriers to the extent that they significantly obstruct cross ventilation.
(2) Minimum rate. Such ventilation shall be at the minimum rate of 2,000 cubic feet per minute per welder, except where local exhaust hoods and booths as per WAC 296-24-71505, or airline respirators approved by the Mine Safety and Health Administration (MSHA) and the National Institute for Occupational Safety and Health (NIOSH) for such purposes are provided. Natural ventilation is considered sufficient for welding or cutting operations where the restrictions in WAC 296-24-71503(1) are not present.
[Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-71503, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-71503, filed 5/9/73 and Order 73-4, 296-24-71503, filed 5/7/73.]
WAC 296-24-71505 Local exhaust hoods and booths.
Mechanical local exhaust ventilation may be by means of either of the following:
(1) Hoods. Freely movable hoods intended to be placed by the welder as near as practicable to the work being welded and provided with a rate of airflow sufficient to maintain a velocity in the direction of the hood of 100 linear feet per minute in the zone of welding when the hood is at its most remote distance from the point of welding. The rates of ventilation required to accomplish this control velocity using a 3-inch wide flanged suction opening are shown in the following table:
| Welding Zone |
Minimum air flow1 cubic feet/minute |
Duct diameter inches2 |
| 4 to 6 inches from arc or torch |
150 |
3 |
| 6 to 8 inches from arc or torch |
275 |
3 1/2 |
| 8 to 10 inches from arc or torch |
425 |
4 1/2 |
| 10 to 12 inches from arc or torch |
600 |
5 1/2 |
1When brazing with cadmium bearing materials or when cutting on such materials increased rates of ventilation may be required.
2Nearest half-inch duct diameter based on 4,000 feet per minute velocity in pipe.
(2) Fixed enclosure. A fixed enclosure with a top and not less than two sides which surround the welding or cutting operations and with a rate of airflow sufficient to maintain a velocity away from the welder of not less than 100 linear feet per minute.
[Order 73-5, 296-24-71505, filed 5/9/73 and Order 73-4, 296-24-71505, filed 5/7/73.]
WAC 296-24-71507 Ventilation in confined spaces.
(1) Air replacement. All welding and cutting operations carried on in confined spaces shall be adequately ventilated to prevent the accumulation of toxic materials or possible oxygen deficiency. This applies not only to the welder but also to helpers and other personnel in the immediate vicinity. All air replacing that withdrawn shall be clean and respirable.
(2) Airline respirators. In such circumstances where it is impossible to provide such ventilation, airline respirators or hose masks approved for this purpose by the National Institute for Occupational Safety and Health (NIOSH) under 42 CFR part 84 must be used.
(3) Self-contained units. In areas immediately hazardous to life, a full-facepiece, pressure-demand, self-contained breathing apparatus or a combination full-facepiece, pressure-demand supplied-air respirator with an auxiliary, self-contained air supply certified by NIOSH under 42 CFR part 84 must be used.
(4) Outside helper. Where welding operations are carried on in confined spaces and where welders and helpers are provided with hose masks, hose masks with blowers or self-contained breathing equipment approved by the Mine Safety and Health Administration (MSHA) and the National Institute for Occupational Safety and Health (NIOSH), a worker shall be stationed on the outside of such confined spaces to insure the safety of those working within.
(5) Oxygen for ventilation. Oxygen shall not be used for ventilation.
[Statutory Authority: RCW 49.17.010, .040, .050. 99-10-071 (Order 98-10), § 296-24-71507, filed 05/04/99, effective 09/01/99. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-71507, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-71507, filed 5/9/73 and Order 73-4, 296-24-71507, filed 5/7/73.]
WAC 296-24-71509 Fluorine compounds.
(1) General. In confined spaces, welding or cutting involving fluxes, coverings, or other materials which contain fluorine compounds shall be done in accordance with WAC 296-24-71507 (1) through (5). A fluorine compound is one that contains fluorine, as an element in chemical combination, not as a free gas.
Note: Maximum allowable concentration. The need for local exhaust ventilation or airline respirators for welding or cutting in other than confined spaces will depend upon the individual circumstances. However, experience has shown such protection to be desirable for fixed-location production welding and for all production welding on stainless steels. Where air samples taken at the welding location indicate that the fluorides liberated are below the maximum allowable concentration, such protection is not necessary.
[Order 73-5, 296-24-71509, filed 5/9/73 and Order 73-4, 296-24-71509, filed 5/7/73.]
WAC 296-24-71511 Zinc.
(1) Confined spaces. In confined spaces welding or cutting involving zinc-bearing base or filler metals or metals coated with zinc-bearing materials shall be done in accordance with WAC 296-24-71507 (1) through (5).
(2) Indoors. Indoors, welding or cutting involving zinc-bearing base or filler metals coated with zinc-bearing materials shall be done in accordance with WAC 296-24-71505 (1) and (2).
[Order 73-5, 296-24-71511, filed 5/9/73 and Order 73-4, 296-24-71511, filed 5/7/73.]
WAC 296-24-71513 Lead.
(1) Confined spaces. In confined spaces, welding involving lead-base metals (erroneously called lead-burning) shall be done in accordance with WAC 296-24-71507 (1) through (5).
(2) Indoors. Indoors, welding involving lead-base metals shall be done in accordance with WAC 296-24-71505 (1) and (2).
(3) Local ventilation. In confined spaces or indoors, welding or cutting operations involving metals containing lead, other than as an impurity, or involving metals coated with lead-bearing materials, including paint must be done using local exhaust ventilation or airline respirators. Such operations, when done outdoors, must be done using respirators, certified for this purpose by NIOSH under 42 CFR part 84. In all cases, workers in the immediate vicinity of the cutting operation must be protected as necessary by local exhaust ventilation or airline respirators.
Note: See chapter 296-62 WAC for additional requirements on lead.
[Statutory Authority: RCW 49.17.010, .040, .050. 99-10-071 (Order 98-10), § 296-24-71513, filed 05/04/99, effective 09/01/99. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-71513, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-71513, filed 5/9/73 and Order 73-4, 296-24-71513, filed 5/7/73.]
WAC 296-24-71515 Beryllium.
Welding or cutting indoors, outdoors, or in confined spaces involving beryllium-containing base or filler metals shall be done using local exhaust ventilation and airline respirators unless atmospheric tests under the most adverse conditions have established that the workers' exposure is within the acceptable concentrations defined by chapter 296-841 WAC. In all cases, workers in the immediate vicinity of the welding or cutting operations shall be protected as necessary by local exhaust ventilation or airline respirators.
[Statutory Authority: RCW 49.17.010, .040, .050, and .060. 05-03-093 (Order 04-41), § 296-24-71515, filed 01/18/05, effective 03/01/05. Order 73-5, 296-24-71515, filed 5/9/73 and Order 73-4, 296-24-71515, filed 5/7/73.]
WAC 296-24-71517 Cadmium.
(1) General. In confined spaces or indoors, welding or cutting operations involving cadmium-bearing or cadmium-coated base metals must be done using local exhaust ventilation or airline respirators unless atmospheric tests under the most adverse conditions show that employee exposure is within the acceptable concentrations specified by chapter 296-62 WAC. Such operations, when done outdoors, must be done using respirators, such as fume respirators, certified for this purpose by NIOSH under 42 CFR part 84.
(2) Confined space. Welding (brazing) involving cadmium-bearing filler metals shall be done using ventilation as prescribed in WAC 296-24-71505 or 296-24-71507 if the work is to be done in a confined space.
Note: See chapter 296-62 WAC for additional requirements on cadmium.
[Statutory Authority: RCW 49.17.010, .040, .050. 99-10-071 (Order 98-10), § 296-24-71517, filed 05/04/99, effective 09/01/99. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-71517, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-71517, filed 5/9/73 and Order 73-4, 296-24-71517, filed 5/7/73.]
WAC 296-24-71519 Mercury.
In confined spaces or indoors, welding or cutting operations involving metals coated with mercury-bearing materials, including paint, must be done using local exhaust ventilation or airline respirators unless atmospheric tests under the most adverse conditions show that employee exposure is within the acceptable concentrations specified by chapter 296-841 WAC. Such operations, when done outdoors, must be done using respirators certified for this purpose by NIOSH under 42 CFR part 84.
[Statutory Authority: RCW 49.17.010, .040, .050, and .060. 05-03-093 (Order 04-41), § 296-24-71519, filed 01/18/05, effective 03/01/05. Statutory Authority: RCW 49.17.010, .040, .050. 99-10-071 (Order 98-10), § 296-24-71519, filed 05/04/99, effective 09/01/99. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), 296-24-71519, filed 7/20/94, effective 9/20/94; Order 73-5, 296-24-71519, filed 5/9/73 and Order 73-4, 296-24-71519, filed 5/7/73.]
WAC 296-24-71521 Cleaning compounds.
(1) Manufacturer's instructions. In the use of cleaning materials, because of their possible toxicity of flammability, appropriate precautions such as manufacturer's instructions shall be followed.
(2) Degreasing. Degreasing or other cleaning operations involving chlorinated hydrocarbons shall be so located that no vapors from these operations will reach or be drawn into the atmosphere surrounding any welding operation. In addition, trichloroethylene and perchlorethylene should be kept out of atmospheres penetrated by the ultraviolet radiation of gas-shielded welding operations.
[Order 73-5, 296-24-71521, filed 5/9/73 and Order 73-4, 296-24-71521, filed 5/7/73.]
WAC 296-24-71523 Cutting of stainless steels.
Oxygen cutting, using either a chemical flux or iron powder or gas-shielded arc cutting of stainless steel, shall be done using mechanical ventilation adequate to remove the fumes generated.
[Order 73-5, 296-24-71523, filed 5/9/73 and Order 73-4, 296-24-71523, filed 5/7/73.]
WAC 296-24-71525 First-aid equipment.
First-aid equipment shall be available at all times. On every shift of welding operations there should be present employees trained to render first aid. All injuries shall be reported as soon as possible for medical attention. First aid shall be rendered until medical attention can be provided.
[Order 73-5, 296-24-71525, filed 5/9/73 and Order 73-4, 296-24-71525, filed 5/7/73.]
WAC 296-24-720 Industrial applications.
[Order 73-5, 296-24-720, filed 5/9/73 and Order 73-4, 296-24-720, filed 5/7/73.]
WAC 296-24-72001 Transmission pipeline.
(1) General. The requirements of WAC 296-24-68501 through 296-24-68507, 296-24-70001 through 296-24-70007, and 296-24-71501 through 296-24-71525, shall be observed.
(2) Field shop operations. Where field shop operations are involved for fabrication of fittings, river crossings, road crossings, and pumping and compressor stations the requirements of WAC 296-24-68001, 296-24-68501 through 296-24-68507, 296-24-69501 through 296-24-69507, 296-24-70001 through 296-24-70007 and 296-24-71501 through 296-24-71525 shall be observed.
(3) Electric shock. When arc welding is performed in wet conditions, or under conditions of high humidity, special protection against electric shock shall be supplied.
(4) Pressure testing. In pressure testing of pipelines, the workers and the public shall be protected against injury by the blowing out of closures or other pressures restraining devices. Also, protection shall be provided against expulsion of loose dirt that may have become trapped in the pipe.
(5) Construction standards. The welded construction of transmission pipelines shall be conducted in accordance with the Standard for Welding Pipe Lines and Related Facilities, API Std. 1104-1968.
(6) Flammable substance lines. The connection, by welding, of branches to pipelines carrying flammable substances shall be performed in accordance with Welding or Hot Tapping on Equipment Containing Flammables, API Std. PSD No. 2201-1963.
(7) X-ray inspection. The use of x-rays and radioactive isotopes for the inspection of welded pipeline joints shall be carried out in conformance with the American National Standard Safety Standard for Nonmedical X-ray and Sealed Gamma-Ray Sources, ANSI Z 54.1-1963.
[Order 73-5, 296-24-72001, filed 5/9/73 and Order 73-4, 296-24-72001, filed 5/7/73.]
WAC 296-24-72003 Mechanical piping systems.
(1) General. The requirements of WAC 296-24-68001, 296-24-68501 through 296-24-68507, 296-24-69501 through 296-24-69507, 296-24-70001 through 296-24-70007 and 296-24-71501 through 296-24-71525 shall be observed.
(2) X-ray inspection. The use of x-rays and radioactive isotopes for the inspection of welded piping joints shall be in conformance with the American National Standard Safety Standard for Nonmedical X-ray and Sealed Gamma-Ray Sources, ANSI Z 54.1-1963.
[Order 73-5, 296-24-72003, filed 5/9/73 and Order 73-4, 296-24-72003, filed 5/7/73.]
WAC 296-24-722 Welding, cutting, and heating in way of preservative coatings.
(1) Before welding, cutting, or heating is commenced on any surface covered by a preservative coating whose flammability is not known, a test shall be made by a competent person to determine its flammability. Preservative coatings shall be considered to be highly flammable when scrapings burn with extreme rapidity.
(2) Precautions shall be taken to prevent ignition of highly flammable hardened preservative coatings. When coatings are determined to be highly flammable, they shall be stripped from the area to be heated to prevent ignition.
(3) Protection against toxic preservative coatings:
(a) In enclosed spaces, all surfaces covered with toxic preservatives shall be stripped of all toxic coatings for a distance of at least 4 inches from the area of heat application, or the employees shall be protected by air line respirators, meeting the requirements specified in these rules for this type of work.
(b) In the open air, employees shall be protected by a respirator, suitable for the type of work being done.
(4) The preservative coatings shall be removed a sufficient distance from the area to be heated to ensure that the temperature of the unstripped metal will not be appreciably raised. Artificial cooling of the metal surrounding the heating area may be used to limit the size of the area required to be cleaned.
[Order 73-5, 296-24-722, filed 5/9/73 and Order 73-4, 296-24-722, filed 5/7/73.]
