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WAC 296-78-670
Glue machines.
(1) Personal protective equipment as required by the safety and
health core rules, WAC 296-800-160, and the general occupational
health standard, WAC 296-62-11021, and proper washing facilities
with noncaustic soap and sterilizers, shall be provided for all
employees handling glue. Rubber gloves and other personal equipment
must be sterilized when transferred from one person to another.
(2) Glue spreaders shall be enclosed on the in-running side,
leaving only sufficient space to insert the stock.
(3) All glue spreaders shall be equipped with a panic bar or
equivalent type device that can be reached from either the infeed
or outfeed side of the spreader to shut-off the power in an emergency
situation. Such device shall be installed on existing glue spreaders
no later than April 1, 1982, and be standard equipment on any
glue spreader purchased after January 1, 1982.
(4) All glue mixing and handling rooms where located above work
areas shall have water tight floors.
(5) All glue rooms shall be provided with ventilation in accordance
with WAC 296-62-110 through 296-62-11013, of the general occupational
health standard.
[Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-670, filed 05/09/01,
effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 94-20-057
(Order 94-16), § 296-78-670, filed 9/30/94, effective 11/20/94.
Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029
(Order 81-21), § 296-78-670, filed 8/27/81.]
WAC 296-78-675
Lath mills.
(1) Lath mills shall be so arranged that stock pickers shall
be protected from slabs and blocks from slasher and trimmers.
(2) Bolters and lath machines shall be provided with a wall or
shield of not less than two inch wood material or equivalent,
constructed in front of the machines, to protect stock pickers
and passing employees from kickbacks.
(3) Lath bolters and lath mills shall have all feed rolls, belts,
gears and moving parts provided with approved guards. Feed chains
shall be guarded to as low a point as the maximum height of the
stock will permit.
(4) (a) Lath bolters and lath mill saws shall be provided with
a sheet metal guard not less than one-eighth inch thick, or a
cast iron guard not less than three-sixteenths inch thick, or
equivalent. These hoods may be hinged so that they can be turned
back to permit changing of the saws.
(b) A metal plate baffle, finger device or other device, shall
be installed to prevent kickbacks.
(5) (a) The feed rolls on bolters or lath mills shall not be
raised while any employee is in line with the saws.
(b) The stock shall be pushed through the saws with another
piece of stock or push stick.
(6) (a) The lath trimmer shall be provided with guards on the
ends, the top and the rear so designed as to contain debris and
prevent employee contact with the saw. The belt drive shall be
provided with guards as required by WAC 296-78-710.
(b) The entire top half of all trimmer saws shall be provided
with guards. The guards shall be so adjusted as to prevent employees
from accidentally contacting saws.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-675,
filed 8/27/81.]
WAC 296-78-680
Veneer and plywood plants--Peeling and barking.
(1) Where peeling or barking pits are located directly under
the log cranes, logs shall not be moved over workers.
(2) Single spiked hooks without a bell shall not be used for
handling logs. Hooks shall be equipped with hand holds and shall
be maintained in condition to safely perform the job application.
(3) Mechanical barking devices shall be so guarded as to protect
employees from flying chips, bark or other matter.
(4) Logs shall not be removed from barker until barking head
has ceased to revolve, unless barker is so designed and arranged
that barking head will not create or constitute a hazard to employees.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-680,
filed 8/27/81.]
WAC 296-78-685
Veneer lathe.
(1) The elevating ramp (gate) shall be provided with a safety
chain and hook or other positive means of suspension while employees
are working underneath same.
(2) The area under the tipple from lathe to stock trays shall
be provided with railings or other suitable means of preventing
employees from entering this area, if access is not prevented
by the construction of the machine and employees can enter this
area.
(3) Catwalks shall be provided along stock trays so that employees
will not have to climb on the sides of trays to straighten stock.
(4) Any section of stock trays shall be locked out or shall have
an operator stationed at starting controls while stock is being
removed or adjusted.
(5) Guards which will cover the cutting edge of veneer lathe
and clipper blades shall be provided and used while such blades
are being transported about premises.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-685,
filed 8/27/81.]
WAC 296-78-690
Veneer slicer and cutter.
(1) Each veneer slicer and each rotary veneer cutter shall have
all revolving and other moving knives provided with guards.
(2) The requirements of chapter 296-806 WAC, Machine safety,
shall be applicable to veneer slicers and cutters.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 04-14-028 (Order 01-12), § 296-78-690,
filed 06/29/04, effective 01/01/05. Statutory Authority: Chapter
49.17 RCW. 96-17-056, § 296-78-690, filed 8/20/96, effective 10/15/96.
Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029
(Order 81-21), § 296-78-690, filed 8/27/81.]
WAC 296-78-695
Veneer clipper.
(1) Each veneer clipper shall have either automatic feed or shall
be provided with a guard which will make it impossible to place
any portion of the hand under the knife while feeding stock. Where
practicable, such guard shall be of the vertical finger type.
(2) The rear of each manually operated clipper shall be guarded
either by a screen or vertical finger guard which shall make it
impossible for any portion of the hand to be placed under the
knife while removing clipped stock.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-695,
filed 8/27/81.]
WAC 296-78-700
Veneer wringer (swede).
The entry side of each veneer wringer other than glue spreader
shall be enclosed, leaving only sufficient space to insert stock.
A guard shall be provided to prevent the veneer from overriding
the top roll and kicking back.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-700,
filed 8/27/81.]
WAC 296-78-705
The shake and shingle industry.
The following terms and standards shall apply only in the manufacturing
of shakes and shingles and these requirements shall take precedence
over other sawmill and woodworking standards.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-705,
filed 8/27/81.]
WAC 296-78-70501
Definitions--Terms, general.
(1) “Block(s)” - those sections of a log cut
in various lengths.
(2) “Block(s)” and “bolt(s)”
may be considered to be synonymous.
(3) “Clipper saw” - a circular saw used to
trim manufactured shingles.
(4) “Groover” - a cylinder-type knife (knives)
similar to a planer knife (knives), used to cut grooves into the
face surface of shakes or shingles.
(5) “Hip” and “ridge saw”
- a circular saw used to cut various angles on the side edge of
shakes or shingles.
(6) “Johnson bar” - a shaft used to control
the feed of the carriage.
(7) “Knee bolter circular saw” - a stationary
circular saw used to trim and debark blocks (the blocks are manually
maneuvered onto a carriage and fed into a saw).
(8) “Log haul” - a power conveyor used to
move logs to mill.
(9) “Packers” - employees who pack the manufactured
shakes or shingles into bundles.
(10) “Panagraph power splitter” - a hydraulically
operated wedge, manually positioned into place, used to split
blocks.
(11) “Power saw splitter” - a stationary circular
saw used to split (saw) blocks, (the blocks are manually maneuvered
onto a carriage and fed into the saw).
(12) “Set works” - a component of the shingle
machine, located on the machine frame, used to control the thickness
of each shingle being manufactured.
(13) “Shake machine” - a band saw used to
cut shake blanks into manufactured shakes.
(14) “Shake splitter” - a stationary hydraulically
operated wedge, manually controlled, used to split shake blocks
into shake blanks or boards.
(15) “Shim saw” - a circular saw used to re-cut
manufactured shingles into narrow widths.
(16) “Shingle machine” - a machine used to
manufacture shingles; composed of a feed, set works, and carriage
system, all functioning in relation to a circular saw.
(17) “Shingle saw” - a circular saw used to
cut shingles from blocks.
(18) “Spault” - the first and last section(s)
of a block as it is cut into shingles.
(19) “Spault catcher” - a device located on
the shingle machine next to the solid feed rolls, used to hold
the last section of each block being cut (called a spault), in
place.
(20) “Track or swing cutoff saw” - a circular
saw used to cut blocks from a log.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-70501,
filed 8/27/81.]
WAC 296-78-70503
Shake and shingle machinery--General.
(1) Track or swing cutoff circular saw.
(a) Manually operated track or swing circular cutoff saws of
the following types shall be set up, guarded and operated in
accordance with chapter 296-806 WAC, Machine safety:
-
Saws into which
materials to be cut are fed or positioned and/or held in
position by hand pressure during the cutting stroke; and
-
Saws on which the
cutting stroke is propelled by manual (hand) pressure; and
-
Saws on which the
operator is within arm's reach of the blade when the blade
is fully extended to the limit of operating travel and the
operator is standing at the operator's normal control station/location.
(b) Large track or swing circular cutoff saws into which materials
to be cut are fed by powered live rolls, conveyor belts and/or
chains and which are operated from a remote operator's control
station, defined as beyond arm's reach when the blade is fully
extended to the limit of operating travel, shall be set up,
guarded and operated in accordance with the following:
(i) A power operated track or swing cutoff circular saw shall
have controls so arranged that operators are not positioned
directly in front of the saw while making a cut.
(ii) All track or swing cutoff circular saws shall be completely
encased or guarded when the saw is in the retract position,
except for that portion of the guard that must be left open
for the operation of the saw.
(iii) Track or swing cutoff circular saw guards shall be
constructed of sheet metal not less than one-eighth inch thick,
or a wood guard of not less than nominal two inch thick wood
material, or equivalent.
Hinged or removable doors or gates will be permitted where
necessary to permit adjusting and oiling.
(iv) The driving belt(s) on the track or swing cutoff circular
saw shall be guarded in accordance with chapter 296-806 WAC,
Machine safety.
(v) A safety catch shall be provided to prevent the track
cutoff saw from leaving the track.
(2) Overhead deck splitter - panagraph.
(a) Panagraph splitters shall have a shroud incorporated on
the upper pressure plate to eliminate the possibility of the
splitter moving from the operating area. This shroud shall be
constructed of solid design with a minimum width of three inches
and a minimum thickness of three-eighths inch.
(b) Mechanically operated overhead splitters shall have handles
moving opposite the stroke of the piston.
(c) When the leading edge of the panagraph splitter is completely
extended, the maximum clearance from the deck to the splitting
edge shall be two inches.
(3) Power splitter saw. Power splitters shall have spreaders
behind the saw to prevent materials from squeezing the saw or
being thrown back on the operator. The top of the saw shall be
completely covered.
(4) Knee bolter circular saw.
(a) A safety catch shall be provided to prevent the bolter
carriage from leaving the track.
(b) Bolter saws shall be provided with a canopy guard of sheet
metal not less than one-eighth inch thick, or cast iron guard
not less than three-sixteenths inch thick or a wood guard of
not less than nominal four inch thick wood material or equivalent.
The bolter canopy guard shall completely enclose the rear portion
of the saw. It shall be so arranged and adjusted as to cover
the front of the saw; not to exceed twenty inches from the top
of the carriage to the bottom of the guard on sixteen inch and
eighteen inch block and twenty-six inches on twenty-four inch
blocks, of the material being cut.
(c) Bolter saws shall be provided with wipers of belting or
other suitable material. These wipers shall be installed on
both sides of the saw in such a manner as to deflect knots,
chips, slivers, etc., that are carried by the saw.
(d) A positive device shall be provided and used to manually
lock and hold the feed table in the neutral position when not
in use.
(e) That portion of all bolter saws which is below and behind
the saw table shall be guarded by the exhaust hood or other
device. Hinged or removable doors or gates will be permitted
where necessary to permit adjusting and oiling.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 04-14-028 (Order 01-12), § 296-78-70503,
filed 06/29/04, effective 01/01/05. Statutory Authority: Chapter
49.17 RCW. 96-17-056, § 296-78-70503, filed 8/20/96, effective
10/15/96. Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240.
81-18-029 (Order 81-21), § 296-78-70503, filed 8/27/81.]
WAC 296-78-70505
Shake machinery.
(1) Shake splitters.
(a) A positive deenergizing device shall be provided within
ready reach of each shake splitter operator.
(b) Each shake splitter shall be provided with an adjustable
stroke limiter to eliminate the splitting blade from striking
the table.
(c) All splitters shall have a maximum clearance of four inches,
from the splitting edge to the table surface, when the splitter
is in the extended position.
(d) All splitter tables shall have a friction surface to reduce
kick out of the material being split.
(e) Shake splitters shall not be operated at a speed that would
cause chunks to be thrown in such a manner as to create a hazard.
(f) The use of foot pedal (treadle) mechanisms shall be provided
with protection to prevent unintended operation from falling
or moving objects or by accidental stepping onto the pedal.
(i) The pedal shall have a nonslip surface.
(ii) The pedal return spring shall be of the compression
type, operating on a rod or guided within a hole or tube,
or designed to prevent interleaving of spring coils in event
of breakage.
(iii) If pedal counterweights are provided, the path of the
travel of the weight shall be enclosed.
(2) Shake saw guards.
(a) Every shake band saw shall be equipped with a saw guard
on both sides of the blade down to the top side of the guide.
(b) The outside saw guard shall extend a minimum of three and
one-half inches below the bottom edge of the saw guide.
(c) The maximum opening between the saw guide and table rolls
shall be fifteen inches.
(3) Shake saw band wheel guards.
(a) The band wheels on all shake band saws shall be completely
encased or guarded on both sides. The guards shall be constructed
of not less than No. 14 U.S. gauge metal or material equal in
strength.
(b) The metal doors, on such guards, shall have a wood liner
of a minimum thickness of one-half inch.
(4) Shake saw band wheel speeds and maintenance.
(a) No band wheel shall be run at a peripheral speed in excess
of that recommended by the manufacturer.
(b) Each band wheel shall be carefully inspected at least once
a month by management.
Any band wheel in which a crack is found in the rim or in a
spoke shall be immediately discontinued from service until properly
repaired.
(c) Each band saw frame shall be provided with a tension indicator.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-70505,
filed 8/27/81.]
WAC 296-78-70507
Upright shingle machine.
(1) Upright shingle saw guard.
(a) Every shingle machine carriage shall be equipped with a
hand guard which:
(i) Projects at least one inch beyond the cutting edge of
the saw.
(ii) Shall be located not more than one-half inch from the
side of the saw blade.
(b) Shingle saw guards shall have a rim guard so designed and
installed as to prevent chips and knots from flying from the
saws. Such guards shall cover the edge of the saw to at least
the depth of the teeth, except such part of the cutting edge
as is essential for sawing the material.
(c) Saw arbors and couplings shall be guarded to prevent contact.
(d) Every part of a clipper saw blade, except that part which
is exposed to trim shingles, shall be enclosed by a guard, so
designed and installed to prevent contact with the clipper saw.
An additional guard shall be installed not more than four inches
above the clipper board and not more than one-half inch from
the vertical plane of the saw.
(e) The underside of clipper saw boards shall be equipped with
a finger guard to effectively protect the operator's fingers.
The guard shall be a minimum of five inches long and one and
one-quarter inches deep.
(2) Upright carriage guards.
(a) Automatic revolving cam set works and rocker arms, on machine
frame, shall be guarded where exposed to contact.
(b) The spault catchers shall be not less than three-sixteenths
inch thick and kept sharp at all times. Missing teeth shall
be replaced.
(3) Carriage feed works.
(a) The pinion gear, bull wheel and Johnson bar, operating
the saw carriage, shall be guarded where exposed to contact.
(b) Each shingle machine clutch treadle shall be arranged so
that it is necessary to manually operate the treadle to start
the machine. Devices which start the machine when the jaw treadle
is released shall not be installed or used. The carriage shall
have a brake to hold it in a neutral position.
(c) Carriage speed shall not exceed thirty-four strokes per
minute.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-70507,
filed 8/27/81.]
WAC 296-78-70509
Related shake and shingle sawing machinery.
(1) Flat or taper saw. A wood or metal guard or its equivalent
shall be secured to the sliding table at the side nearest the
sawyer to protect him from contact with the cutting edge of the
saw when a block is not in the cut.
(2) Hip and ridge saws. The hip and ridge saws shall be guarded
with a hood-like device. This guard shall cover that portion of
the saw not needed to cut the material, located above the cutting
table.
(a) The remaining portion of the saw, located below the table,
shall be guarded to prevent contact by employees.
(b) The hip and ridge guarding standard is applicable to both
shake and shingle hip and ridge saws.
(3) Shim stock saws. The top ends and sides of the shim stock
saws shall be guarded. All shim stock saw power transmission mechanism
shall be guarded.
(4) Shake or shingle groover. The top ends and sides of the groover,
to include the press rolls, shall be guarded to contain material
or debris which can be thrown and to prevent contact. All groover
machine power transmission mechanism shall be guarded in compliance
with WAC 296-78-710.
(5) Circular saws, speeds and repairs.
(a) Maximum allowable speeds.
(i) No circular saw shall be run at a speed in excess of
that recommended by the manufacturer.
(ii) Such speed shall be etched or otherwise permanently
marked on the blade, and that speed shall not be exceeded.
(b) Repairs and reconditions.
(i) Shingle saws when reduced in size to less than forty
inches in diameter shall be discontinued from service as shingle
saws on upright or vertical machines.
(ii) Shingle saws may be reconditioned for use as clipper
saws provided the surface is reground and the proper balance
attained.
(iii) Shingle saws may be used to no less than thirty-six
inches on flat or taper saw machines.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-70509,
filed 8/27/81.]
WAC 296-78-70511
Safety rules.
(1) General.
(a) Workers shall not leave shingle machines unattended while
the carriage is in motion.
(b) Shingle blocks shall not be piled more than one tier high
on tables or roll cases. Chunks may be placed horizontally one
tier high on top of shingle blocks. Shingle blocks shall be
piled in a stable manner, not more than seventy-two inches high,
within the immediate working area of the shingle sawyer or the
area shall be barricaded.
(c) Provisions shall be made to prevent blocks from falling
into the packing area.
(d) On each machine operated by electric motors, positive means
shall be provided for rendering such controls or devices inoperative
while repairs or adjustments are being made to the machines
they control.
(e) Workers shall not stand on top of blocks while in the process
of splitting other blocks into bolts.
(2) Jointers (shingle). Shingle jointers shall have the front,
or cutting face of the knives, housed except for a narrow slot
through which the shingles may be fed against the knives.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-70511,
filed 8/27/81.]
WAC 296-78-710
Construction and isolated equipment.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-710,
filed 8/27/81.]
WAC 296-78-71001
General.
(1) Construction when not specifically covered in these standards
shall be governed by such other standards adopted by the department
of labor and industries as may apply.
(2) All buildings, docks, tramways, walkways, log dumps and other
structures shall be so designed, constructed, and maintained as
to provide a safety factor of four. This means that all members
shall be capable of supporting four times the maximum load to
be imposed. This provision refers to buildings, docks and so forth
designed and constructed subsequent to the effective date of these
standards and also refers in all cases where either complete or
major changes or repairs are made to such buildings, docks, tramways,
walkways, log dumps and other structures.
(3) Basements on ground floors under mills shall be evenly surfaced,
free from unnecessary obstructions and debris, and provided with
lighting facilities in compliance with the requirements of the
safety and health core rules, WAC 296-800-210.
(4) All engines, motors, transmission machinery or operating
equipment installed in mill basements or ground floors shall be
equipped with standard safeguards for the protection of workers.
(5) Flooring of buildings, ramps and walkways not subject to
supporting motive equipment shall be of not less than two-inch
wood planking or material of equivalent structural strength.
(6) Flooring of buildings, ramps, docks, trestles and other structure
required to support motive equipment shall be of not less than
full two and one-half inch wood planing or material of equivalent
structural strength. However, where flooring is covered by steel
floor plates, two inch wood planking or material or equivalent
structural strength may be used.
(7) Walkways, docks, and platforms.
(a) Walkways, docks and platforms shall be constructed and
maintained in accordance with the requirements of WAC 296-24-735
through 296-24-75011 and WAC 296-800-270.
(b) Maintenance. Walkways shall be evenly floored and kept
in good repair.
(c) Where elevated platforms are used they shall be equipped
with stairways or ladders in accordance with WAC 296-24-765
through 296-24-81013, WAC 296-800-250 and chapter 296-876 WAC,
Ladders, portable and fixed.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 06016-020 (Order 06-10), § 296-78-71001,
filed 07/24/06, effective 12/01/06. Statutory Authority: RCW 49.17.010,
49.17.040, 49.17.050, and 49.17.060. 04-18-080 (Order 04-09),
§ 296-78-71001, filed 08/31/04, effective 11/01/04. Statutory
Authority: RCW 49.17.010, 49.17.040, 49.17.050, and 49.17.060.
03-06-076 (Order 02-33), § 296-78-71001, filed 03/04/03,
effective 08/01/03. Statutory Authority: RCW 49.17.010, .040,
.050. 01-11-038 (Order 99-36), § 296-78-71001, filed 05/09/01,
effective 09/01/01. Statutory Authority: RCW 49.17.040, 49.17.050
and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71001, filed
8/27/81.]
WAC 296-78-71003
Floor and wall openings.
(1) All floor and wall openings either temporary or permanent,
shall be protected as required by WAC 296-24-750 through 296-24-75011
and WAC 296-800-260.
(2) The area under floor openings shall, where practical, be
fenced off. When this is not practical, the areas shall be plainly
marked with yellow lines and telltails shall be installed to hang
within five and one-half feet of the ground or floor level.
(3) Where floor openings are used to drop materials from one
level to another, audible warning systems shall be installed and
used to indicate to employees on the lower level that material
is to be dropped.
[Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-71003, filed 05/09/01,
effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 96-17-056,
§ 296-78-71003, filed 8/20/96, effective 10/15/96. Statutory Authority:
RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029 (Order 81-21),
§ 296-78-71003, filed 8/27/81.]
WAC 296-78-71005
Floors, docks, platforms and runways.
(1) Faces of docks except on loading and unloading sides of rail
and truck loading platforms, and runways used for the operation
of lift trucks and other vehicles shall have a guard or shear
timber eight by eight inches set over three inch blocks and securely
fastened to the floor by bolts of not less than five-eighths inch
diameter.
(2) The flooring of buildings, docks and passageways shall be
kept in good repair at all times. When a hazardous condition develops
that cannot be immediately repaired, the area shall be fenced
off and not used until adequate repairs are made.
(3) All working areas shall be kept free from unnecessary obstruction
and debris.
(4) Floors around machines and other places where workers are
required to stand shall be provided with effective means to prevent
slipping.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), 21 296-78-71005,
filed 8/27/81.]
WAC 296-78-71007
Footwalks and passageways.
(1) All footwalks and passageways subject to slipping hazards
due to peculiarities of conditions or processes of the operation
shall be provided with nonslip surfaces.
(2) Walkways in accordance with WAC 296-78-71001(8) shall be
provided over roll casings, transfer tables, conveyors or other
moving parts except where stepping over such equipment is not
in connection with usual and necessary traffic.
(3) Walkways alongside of sorting tables shall be of sufficient
width to provide safe working area. Such walkways shall be evenly
floored and kept in good repair at all times. They shall be kept
free from obstructions and debris.
(4) When employees are required to clear plug-ups in veneer trays
or lumber sorting trays, adequate walkways with standard guardrails
shall be provided for access to the trays whenever possible. When
walkways are not provided, safety belts or harnesses with lanyards,
tied off to substantial anchorages, shall be provided and used
at all times.
(5) Walkways and stairways with standard hand rails shall be
provided wherever space will permit, for oilers and other employees
whose duties require them to go consistently to elevated and hazardous
locations.
(a) Where such passageways are over walkways or work areas,
standard toeboards shall be provided.
(b) Protection as required by chapter 296-806 WAC, Machine
safety, shall be provided against contact with transmission
machinery or moving conveyors.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 04-14-028 (Order 01-12), § 296-78-71007,
filed 06/29/04, effective 01/01/05. Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71007,
filed 8/27/81.]
WAC 296-78-71009
Stairways and ladders.
(1) Stairways shall be used in preference over ladders wherever
possible. Stairways or ladders, whichever is used, shall be constructed
and maintained in accordance with the provisions of WAC 296-24-75009
through 296-24-81013, WAC 296-800-250 and chapter 296-876 WAC,
Ladders portable and fixed.
(2) Doors shall not open directly on a flight of stairs.
(3) Permanent ladders shall be fastened securely at both top
and bottom.
(4) Portable ladders shall not be used upon footing other than
suitable type.
(5) Hooks or other means of securing portable ladders when in
use, shall be provided.
(6) Portable ladders shall not be used for oiling machinery which
is in motion.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 06-16-020 (Order 06-10), § 296-78-71009,
filed 07/24/06, effective 12/01/06.Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-71009, filed 05/09/01,
effective 09/01/01. Statutory Authority: RCW 49.17.040, 49.17.050
and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71009, filed
8/27/81.]
WAC 296-78-71011
Egress and exit.
(1) In all enclosed buildings, means of egress shall be provided
in accordance with the provisions of WAC 296-800-310.
(2) All swinging doors shall be provided with windows, the bottom
of which shall be not more than forty-eight inches above the floor.
One window shall be provided for each section of double swinging
doors. All such windows shall be of shatter proof or safety glass
unless otherwise protected against breakage.
(3) Outside exits shall open outward. Where sliding doors are
used as exits, an inner door not less than two feet six inches
by six feet shall be cut inside each of the main doors and arranged
to open outward.
(4) At least two fire escapes or substantial outside stairways,
shall be provided for mill buildings where the floor level is
more than eight feet above the ground.
(a) Buildings over one hundred fifty feet in length shall have
at least one additional fire escape or substantial outside stairway
for each additional one hundred fifty feet of length or fraction
thereof.
(b) Passageways to fire escapes or outside stairways shall
be marked and kept free of obstructions at all times.
(c) Fire protection. The requirements of chapter 296-24 WAC,
Part G-3 of the general safety and health standard, and WAC
296-800-300 of the safety and health core rules, and chapter
296-811 WAC, Fire brigades, shall be complied with in providing
the necessary fire protection for sawmills.
(d) Fire drills shall be held at least quarterly and shall
be documented.
(5) Where a doorway opens upon a roadway, railroad track, or
upon a tramway or dock over which vehicles travel, a barricade
or other safeguard and a warning sign shall be placed to prevent
workers from stepping directly into moving traffic.
(6) Tramways and trestles shall be substantially supported by
piling or framed bent construction which shall be frequently inspected
and maintained in good repair at all times. Tramways or trestles
used both for vehicular and pedestrian traffic shall have a walkway
with standard hand rail at the outer edge and shear timber on
the inner edge, and shall provide three feet clearance to vehicles.
When walkways cross over other thoroughfares, they shall be solidly
fenced at the outer edge to a height of 42 inches over such thoroughfares.
(7) Where tramways and trestles are built over railroads they
shall have a vertical clearance of twenty-two feet above the top
of the rails. When constructed over carrier docks or roads, they
shall have a vertical clearance of not less than six feet above
the drivers foot rest on the carrier, and in no event shall this
clearance be less than twelve feet from the surface of the lower
roadway or dock.
(8) Walkways (either temporary or permanent) shall be not less
than twenty-four inches wide and two inches thick, nominal size,
securely fastened at each end. When such walkways are used on
an incline the angle shall not be greater than twenty degrees
from horizontal.
(9) Walkways from the shore or dock to floats or barges shall
be securely fastened at the shore end only and clear space provided
for the other end to adjust itself to the height of the water.
(10) Cleats of one by four inch material shall be fastened securely
across walkways at uniform intervals of eighteen inches whenever
the grade is sufficient to create a slipping hazard.
[Statutory Authority: RCW 49.17.010,
49.17.040, 49.17.050, and 49.17.060. 06-01-073 (Order 05-20),
§ 296-78-71011, filed 12/20/05, effective 03/01/06. Statutory
Authority: RCW 49.17.010, 49.17.040, 49.17.050, and 49.17.060.
03-06-076 (Order 02-33), § 296-78-71011, filed 03/04/03,
effective 08/01/03. Statutory Authority: RCW 49.17.010, .040,
.050. 01-11-038 (Order 99-36), § 296-78-71011, filed 05/09/01,
effective 09/01/01. Statutory Authority: RCW 49.17.040, 49.17.050
and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71011, filed
8/27/81.]
WAC 296-78-71013
Cableways.
(1) (a) Inclined cableways shall have a central line between
the rails in practical alignment with the center of the hoisting
drums. A substantial bumper shall be installed at the foot of
each incline.
(b) Barricades or warning signs shall be installed to warn
pedestrians to stand clear of the cables on inclined cableways.
The cables shall not be put into motion without activating an
alarm system, either audible or visible, which will inform anyone
on the tracks to stand clear.
(2) Employees shall not ride on or stand below the cars on an
inclined cableway.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71013,
filed 8/27/81.]
WAC 296-78-71015
Tanks and chemicals.
(1) All open vats and tanks into which workers may fall shall
be guarded with standard railings or screen guards in all cases
where such guarding is possible with regard to practical operation.
(2) Foundations of elevated tanks shall be accessible for inspections.
When the tank platform is more than five feet above the ground
a stairway or ladder shall be permanently attached.
(3) Every open tank over five feet in height shall be equipped
with fixed standard ladders both inside and out, extending from
the bottom to the rim of the tank arranged to be accessible to
each other, so far as local conditions permit.
(4) The use of chemicals for treating of lumber for prevention
of sap stain or mold or as preservatives, shall conform to the
requirements of chapter 298-835 WAC, Dipping and coating operations
(dip tanks).
(a) Storage, handling, and use of chemicals. Threshold limits.
Employees shall not be exposed to airborne concentration of
toxic dusts, vapors, mists or gases that exceed the threshold
limit values set forth in chapter 296-841 WAC, Airborne contaminants.
(b) Protective equipment. The use of chemicals shall be controlled
so as to protect employees from harmful exposure to toxic materials.
Where necessary, employees shall be provided with and required
to wear such protective equipment as will afford adequate protection
against harmful exposure as required by WAC 296-800-160, and
chapter 296-842 WAC, Respirators.
(5) (a) Means shall be provided and used to collect any excess
of chemicals used in treating lumber so as to protect workers
from accidental contact with harmful concentrations of toxic chemicals
or fumes.
(b) Dip tanks containing flammable or combustible liquids shall
be constructed, maintained and used in accordance with chapter
296-835 WAC, Dipping and coating operations (dip tanks).
(c) An evacuation plan shall be developed and implemented for
all employees working in the vicinity of dip tanks using flammable
and/or combustible liquids. A copy of the plan shall be available
at the establishment for inspection at all times. Every employee
shall be made aware of the evacuation plan and know what to
do in the event of an emergency and be evacuated in accordance
with the plan. The plan shall be reviewed with employees at
least quarterly and documented.
(d) When automatic foam, automatic carbon dioxide or automatic
dry chemical extinguishing systems are used, an alarm device
shall be activated to alert employees in the dip tank area before
and during the activation of the system. The following combinations
of extinguishment systems when used in conjunction with the
evacuation plan as stated above will be acceptable in lieu of
bottom drains:
(i) A dip tank cover with an automatic foam extinguishing
system under the cover, or an automatic carbon dioxide system,
or an automatic dry chemical extinguishing system, or an automatic
water spray extinguishing system;
(ii) An automatic dry chemical extinguishing system with
an automatic carbon dioxide system or a second automatic dry
chemical extinguishing system or an automatic foam extinguishing
system;
(iii) An automatic carbon dioxide system with a second automatic
carbon dioxide system or an automatic foam extinguishing system.
(e) The automatic water spray extinguishing systems, automatic
foam extinguishing systems, and dip tank covers shall conform
with the requirements of chapter 296-835 WAC, Dipping and coating
operations (dip tanks). The automatic carbon dioxide systems
and dry chemical extinguishing system shall conform with the
requirements of WAC 296-24-615 and 296-24-620.
(6) Where workers are engaged in the treating of lumber with
chemicals or are required to handle lumber or other materials
so treated, the workers shall be provided with, at no cost to
the worker, and required to use such protective equipment as will
provide complete protection against contact with toxic chemicals
or fumes therefrom.
(7) Sanitation requirements. The requirements of WAC 296-800-220
and 296-800-230, (safety and health core rules), shall govern
sanitation practices.
(8) The sides of steam vats and soaking pits unless otherwise
guarded shall extend forty-two inches above the floor level. The
floor adjacent thereto shall be of nonslip construction.
(9) Large steam vats or soaking pits, divided into sections,
shall be provided with substantial walkways between each section,
each walkway to be provided with standard railings which may be
removable if necessary.
(10) Covers shall be removed only from that portion of the steaming
vats on which workers are working and a portable railing shall
be placed at this point to protect the operators.
(11) Workers shall not ride or step on logs in steam vats.
[Statutory Authority: Statutory
Authority: RCW 49.17.010, .040, .050, and .060. 05-03-093 (Order
04-41), § 296-78-71015, filed 01/18/05, effective 03/01/05.
Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order
99-36), § 296-78-71015, filed 05/09/01, effective 09/01/01. Statutory
Authority: Chapter 49.17 RCW. 96-17-056, § 296-78-71015, filed
8/20/96, effective 10/15/96; 94-20-057 (Order 94-16), § 296-78-71015,
filed 9/30/94, effective 11/20/94. Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71015,
filed 8/27/81.]
WAC 296-78-71017
Dry kilns.
(1) Dry kilns shall be so constructed upon solid foundations
that tracks will not sag. Dry kilns shall be provided with suitable
walkways. Each kiln shall have doors that operate from the inside
and be provided with escape doors of adequate height and width
to accommodate an average size man, that also operates from the
inside, and shall be located in or near the main door. Escape
doors shall swing in the direction of exit. Kiln doors and door
carriers shall be fitted with safety devices to prevent the doors
or carriers from falling.
(2) Ladders. A fixed ladder, in accordance with the requirements
of chapter 296-876 WAC, Ladders, portable and fixed, or other
means shall be provided to permit access to the roof. Where controls
and machinery are mounted on the roof, a permanent stairway with
standard handrail shall be installed in accordance with the requirements
of WAC 296-800-250.
(3) A heated room shall be provided for the use of the kiln operator
in inclement weather. He should remain in such room for at least
ten minutes after leaving a hot kiln before going to cold outside
air.
(4) Where operating pits are used, they shall be well ventilated,
drained and lighted. Substantial gratings shall be installed at
the kiln floor line. Steam lines shall be provided with insulation
wherever exposed to contact by employees. Fans shall be enclosed
by standard safeguards.
(5) Mechanical equipment. All belts, pulleys, blowers, and other
exposed moving equipment used in or about kilns shall be guarded
in accordance with chapter 296-806 WAC, Machine safety.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-05-062, 07-06-005 (Order 06-38), §
296-78-71015, filed 02/20/07, effective 04/01/07. Statutory Authority:
RCW 49.17.010, .040, .050, and .060. 06-16-020 (Order 06-10),
§ 296-78-71017, filed 07/24/06, effective 12/01/06. Statutory
Authority: RCW 49.17.010, .040, .050, and .060. 04-14-028 (Order
01-12), § 296-78-71017, filed 06/29/04, effective 01/01/05.
Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order
99-36), § 296-78-71017, filed 05/09/01, effective 09/01/01. Statutory
Authority: Chapter 49.17 RCW. 96-17-056, § 296-78-71017, filed
8/20/96, effective 10/15/96. Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71017,
filed 8/27/81.]
WAC 296-78-71019
Exhaust systems.
(1) Air requirements in buildings, where persons are habitually
employed, shall meet the requirements of the general occupational
health standard, WAC 296-62-100 through 296-62-11013.
(2) Where the natural ventilation is not sufficient to remove
dust, fumes or vapors that create or constitute a hazard, additional
means of removal shall be provided.
(3) All mills containing one or more machines whose operations
create dust, shavings, chips or slivers during a period of time
equal to or greater than one-fourth of the working day or shift,
shall be equipped with a collecting system either continuous or
automatic in action and of sufficient strength and capacity to
thoroughly remove such refuse from the points of operation of
the machines and the work areas.
(4) Each woodworking machine that creates dust, shavings, chips,
or slivers shall be equipped with an exhaust or conveyor system
located and adjusted to remove the maximum amount of refuse from
the point of operation and immediate vicinity.
(5) Blower, collecting and exhaust systems shall be designed,
constructed and maintained in accordance with American National
Standards Z33.1 - 1961 (for the installation of blower and exhaust
systems for dust, stock and vapor removal or conveying) and Z12.20
- 1962 (R1969) (code for the prevention of dust explosions in
woodworking and wood flour manufacturing plants).
(6) Fans used for ventilating shall be of ample capacity, as
evidenced by the performance schedules of the manufacturers, and
shall be guarded when exposed to contact. Hoods, dust conveyors,
dust collectors and other accessary equipment shall be large enough
to insure free intake and discharge.
(7) The outlet or discharge of all ventilating equipment shall
be so arranged that at no time will the dust, vapors, gases or
other air borne impurities discharged, create or constitute a
hazard.
(8) Where a hood is used to form a part or all of the guard required
on a given machine, it shall be constructed of not less than ten
U.S. gauge sheet metal, or if of cast iron it shall be not less
than three-sixteenths inches in thickness.
(9) All exhaust pipes shall be of such construction and internal
dimensions as to minimize the possibility of clogging. They shall
be readily accessible for cleaning.
(10) All exhaust pipes shall empty into settling or dust chambers
which shall effectively prevent the dust or refuse from entering
any work area. Such settling or dust chambers shall be so designed
and operated as to reduce to a minimum the danger of fire or dust
explosions.
(11) In lieu of a general ventilating system, exhaust or blower
units may be installed on the dust or fume producing machine,
provided the required protection is secured thereby.
(12) When proper ventilation is not provided, and temporary hazardous
conditions are therefore encountered, the employer shall furnish
approved respiratory and visual equipment: Provided, however,
That the exposure to such hazard shall not be for more than two
hours duration. Protective measures and equipment shall meet the
requirements of chapter 296-842 WAC, Respirators.
(13) Provisions for the daily removal of refuse shall be made
in all operations not required to have an exhaust system, or having
refuse too heavy, or bulky, or otherwise unsuitable to be handled
by an exhaust system.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-03-163 (Order 06-30), § 296-78-71019,
filed 01/24/07, effective 04/01/07. Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 05-03-093 (Order 04-41), § 296-78-71019,
filed 01/18/05, effective 03/01/05. Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-71019, filed 05/09/01,
effective 09/01/01. Statutory Authority: RCW 49.17.010, .040,
.050. 99-10 (Order 98-10), § 296-78-71019, filed 05/04/99, effective
09/01/99.]Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240.
81-18-029 (Order 81-21), § 296-78-71019, filed 8/27/81.]
WAC 296-78-71021
Spray painting.
All spray painting operations shall be carried on in accordance
with the requirements of the general safety and health standard,
WAC 296-24-370 through 296-24-37027 and the general occupational
health standard, WAC 296-62-11019.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71021,
filed 8/27/81.]
WAC 296-78-71023
Lighting.
The lighting and illumination requirements of the safety and
health core rules, WAC 296-800-210, shall apply.
[Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-71023, filed 05/09/01,
effective 09/01/01. Statutory Authority: RCW 49.17.040 and 49.17.050.
82-13-045 (Order 82-22), § 296-78-71023, filed 6/11/82. Statutory
Authority: RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029 (Order
81-21), § 296-78-71023, filed 8/27/81.]
WAC 296-78-71025
Gas piping and appliances.
All gas piping and appliances shall be installed in accordance
with the American National Standard Requirements for Gas Appliances
and Gas Piping Installations, Z21.30 - 1964.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71025,
filed 8/27/81.]
WAC 296-78-715
Mechanical, steam and electrical equipment.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-715,
filed 8/27/81.]
WAC 296-78-71501
General provisions.
(1) All machinery or other equipment located or used on the premises
of the operation or in the processes incidental thereto, shall
be provided and maintained with approved standard safeguards,
irrespective of ownership.
(2) Machines shall be so located that each operator will have
sufficient space in which to handle material with the least possible
interference from or to other workers or machines.
(3) Machines shall be so placed that it will not be necessary
for the operator to stand where passing traffic creates a hazard.
(4) Aisles of sufficient width to permit the passing of vehicles
or employees without crowding shall be provided in all work areas
and stock or storage rooms.
(5) All metal decking around machinery shall be equipped to effectively
prevent slipping.
(6) All machinery or equipment started by a control so located
as to create impaired vision of any part of such machinery or
equipment shall be provided with an audible warning device, where
such machinery or equipment is exposed to contact at points not
visible to the operator. Such devices shall be sounded before
starting up unless positive mechanical or electrical interlocking
controls are provided which will prevent starting until all such
posts are cleared.
(7) A mechanical or electrical power control device shall be
provided at each machine which will make it possible for the operator
to stop the machine feed without leaving his position at the point
of operation.
(8) All machines operated by means of treadles, levers, or other
similar devices, shall be provided with positive and approved
nonrepeat devices except where such machine is being used as an
automatic repeating device.
(9) Operating levers and treadles on all machines or machinery
shall be so located and protected that they cannot be shifted
or tripped accidentally.
(10) All power driven machinery shall be stopped and brought
to a complete standstill before any repairs or adjustments are
made or pieces of material or refuse removed, except where motion
is necessary to make adjustments.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71501,
filed 8/27/81.]
WAC 296-78-71503
Lock out--Tag out.
(1) To avoid accidental activation of machinery, electrical devices
or other equipment which could create a hazardous condition while
performing maintenance, repair, cleanup or construction work,
the main disconnect(s) (line circuit breakers) shall first be
locked out and tagged in accordance with the following provisions:
(2) Effective date. Effective July 1, 1982, only padlocks or
other equivalent protective devices shall be used for locking
out the main disconnect(s) (line circuit breakers) of machinery,
electrical devices or other equipment that is shut down while
maintenance, repair, cleanup, construction work or other type
of work is done to the equipment. Tags shall be used to supplement
the padlocks or other equivalent protective devices, and shall
be used only for informational purposes.
(3) Padlocks, tags or equivalent protective devices to be supplied.
The employer shall supply and the employee(s) shall use as many
padlocks or other equivalent protective devices as are necessary
to effectively lock out all affected equipment.
(4) Lock out plan. An effective lock out plan shall be formulated
in writing and all concerned employees so informed. The plan shall
contain specific procedures for locking out equipment, information
to be contained on supplemental tags and specific procedures for
unlocking equipment after repairs, cleanup, etc., have been completed.
(5) Informational tags. Tags used for providing supplemental
information with lock out padlocks or other equivalent protective
devices shall contain the name of the person authorizing placement,
reason for placing, date, signature of person placing tag and
such other relative information as deemed necessary by the person
placing the tag.
(6) Lock out by pushbutton only. Locking out a machine or item
of equipment by use of a pushbutton or other local control device
only will not be acceptable as meeting the intent of these rules.
(7) Coordination of locking out devices. When repair, adjustment,
cleanup, maintenance or construction work is necessary and the
lock out procedures must be followed by any person not familiar
with all power sources or material entry sources to any area involved,
that person shall consult with the operator, supervisor, or some
person that is capable of informing him of proper lock out procedures
and supplemental tagging information.
(8) Lock out before removing guards. Equipment shall be stopped
and locked out before employees remove guards or reach into any
potentially hazardous area. The only exception to this rule will
be when equipment must be in motion in order to make proper adjustments.
(9) Removal of lock outs. Each person actively engaged in the
repair, maintenance, cleanup, etc., shall lock out the affected
equipment and place the informational tag. Upon completion of
the work and reinstallation of the guards, that person shall personally
remove his lock and tag, except when it is positively determined
that an employee has left the premises without removing his lock
and tag, other persons may remove the locks and tags in accordance
with a procedure formulated by each firm and approved by the division
of industrial safety and health.
(10) Valves to be locked and tagged out. Each valve used to control
the flow of hazardous materials into, or used to activate the
equipment being worked on, shall be locked and tagged out.
(11) Piping systems deactivated. Prior to working on piping systems
containing pressurized or hazardous materials, the valve(s) controlling
the flow to the affected area shall be locked and tagged out.
The piping in the area to be worked on shall be drained and purged,
if needed. If the piping contains hazardous materials, the piping
shall be isolated from the work area by the insertion of blank
flanges in the piping system.
(12) Pipe lines without valves. If pipelines or ducts are constructed
without valves or closures that can be locked out, the lines or
ducts shall be broken at a flange and a blank flange inserted
to stop accidental flow of any hazardous material.
(13) Testing after lock out. After locking out and tagging equipment,
a test shall be conducted to ascertain that the equipment has
been made inoperative or the flow of hazardous material has been
positively stopped. Precautions shall be taken to ascertain that
persons will not be subjected to hazard while conducting the test
if power source or flow of material is not shut off.
(14) Temporary or alternate power to be avoided. Whenever possible,
temporary or alternate sources of power to the equipment being
worked on shall be avoided. If the use of such power is necessary,
all affected employees shall be informed and the source of temporary
or alternate power shall be identified.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71503,
filed 8/27/81.]
WAC 296-78-71505
Mechanical power transmission apparatus.
(1) Machines and other equipment shall not be oiled while in
motion, unless provided with guards or other devices to permit
oiling without any possibility of contact with moving parts of
machinery.
(2) Inspections shall be made to assure that shaftings, bearings
and machines are in proper alignment at all times and that bolts
in shaft hangars, couplings and boxes are tight.
(3) Isolated bearings or other equipment not reached by walkway
shall be served by a ladder or other means of safe access.
(4) Running belts under power on or off pulleys shall be accomplished
by mechanical means which will not expose employees to moving
elements of the operation.
(5) Counterweights located on or near passageways or work areas
shall be provided with enclosures. Overhead counterweights shall
be provided with substantial safety chains or cables, or otherwise
secured against falling.
(6) The construction, operation, and maintenance of all mechanical
power-transmission apparatus shall be in accordance with chapter
296-806 WAC, Machine safety.
(7) Baffles shall be erected, where necessary, to protect employees
from breaking belts, chains, ropes or cables.
(8) Overhead horizontal belts, chains or rope drives shall be
provided with guards.
(9) Hydraulic systems. Means shall be provided to block, chain,
or otherwise secure equipment normally supported by hydraulic
pressure so as to provide for safe maintenance.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 04-14-028 (Order 01-12), § 296-78-71505,
filed 06/29/04, effective 01/01/05. Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-71505,
filed 8/27/81.]
WAC 296-78-720
Boiler and pressure vessels.
Boilers and pressure vessels shall be constructed, maintained
and inspected in accordance with the provisions of the boiler
and unfired pressure vessel law, chapter 70.79 RCW, and chapter
296-104 WAC as administered by the boiler inspection section of
the department of labor and industries.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-720,
filed 8/27/81.]
WAC 296-78-725
Nonionizing radiation.
(1) Only qualified and trained employees shall be assigned to
install, operate, adjust, and maintain laser equipment. Proof
of qualification of the laser equipment operator shall be available
and in possession of operator at all times.
(2) Employees, when working in areas in which a potentially hazardous
exposure (see WAC 296-62-09005(4)) to direct or reflected laser
radiation exists, shall be provided with antilaser eye protection
devices specified in WAC 296-62-09005, general occupational health
standards.
(3) Areas in which lasers are used shall be posted with standard
laser warning placards.
(4) Beam shutters or caps shall be utilized, or the laser turned
off, when laser transmission is not actually required. When the
laser is left unattended for a substantial period of time, such
as during lunch hour, overnight, or at change of shifts, the laser
shall be turned off or shutters or caps shall be utilized.
(5) The laser beam shall not be directed at employees.
(6) Only mechanical or electronic means shall be used as a detector
for guiding the internal alignment of the laser.
(7) The laser equipment shall bear such labels, logos and data
placards to indicate maximum output and class designation as required
of the manufacturer at time of sale, by I.A.W. Part 1040, CFR
Title 21. Such labels, logos, data placards, etc., shall be maintained
in a legible condition.
(8) When it is raining or snowing, or when there is dust or fog
in the air, and it is impracticable to cease laser system operation,
employees shall be kept out of range of the area of source and
target during such weather conditions.
(9) Employees shall not be exposed to light intensities in excess
of:
(a) Direct staring: One micro-watt per square centimeter;
(b) Incidental observing: One milliwatt per square centimeter;
(c) Diffused reflected light: Two and one-half watts per square
centimeter.
(10) The laser equipment shall not be modified except by the
manufacturer.
(11) Laser unit in operation shall be set up above the heads
of the employees, when possible.
(12) Employees shall not be exposed to radio frequency/microwave
radiation in excess of the permissible exposure limits specified
in WAC 296-62-09005.
[Statutory Authority: Chapter
49.17 RCW. 96-17-056, § 296-78-725, filed 8/20/96, effective 10/15/96.
Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029
(Order 81-21), § 296-78-725, filed 8/27/81.]
WAC 296-78-730
Electrical service and equipment.
(1) Electrical service and equipment shall be constructed, maintained,
inspected and operated according to chapter 296-24 WAC, General
safety and health standards, Part L, and WAC 296-800-280 of the
safety and health core rules.
(2) Repairs. Electrical repairs shall be made only by authorized
and qualified personnel.
(3) Identification. Marks of identification on electrical equipment
shall be clearly visible.
(4) Protective equipment. Rubber protective equipment shall be
provided as required by WAC 296-800-160 of the safety and health
core rules.
(5) Open switches. Before working on electrical equipment, switches
shall be open and shall be locked out.
(6) Concealed conductors. Where electrical conductors are known
to be concealed, no work shall be performed until such conductors
are located.
(7) Overload relays. Overload relays shall be reset by authorized
qualified personnel only.
(8) Passageways to panels. Passageways to switch centers or panels
shall at all times be kept free from obstruction. Not less than
three feet of clear space shall be maintained in front of switch
centers or panels at all times.
(9) Bridging fuses. Fuses shall not be doubled or bridged.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-03-163 (Order 06-30), § 29678-730,
filed 01/24/07, effective 04/01/07. Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-730, filed 05/09/01,
effective 09/01/01. Statutory Authority: Chapter 49.17 RCW. 91-24-017
(Order 91-07), § 296-78-730, filed 11/22/91, effective 12/24/91.
Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029
(Order 81-21), § 296-78-730, filed 8/27/81.]
WAC 296-78-735
Elevators, moving walks.
Elevators, moving walks and other lifting devices intended for
either passenger or freight service shall be constructed, maintained,
inspected and operated in accordance with the provisions of chapter
70.87 RCW, WAC 296-24-875 through 296-24-90009 of the general
safety and health standards, and those specific standards which
are applicable from the division of building and construction
safety inspection services, elevator section.
[Statutory Authority: RCW 49.17.010,
.040, .050. 01-11-038 (Order 99-36), § 296-78-735, filed 05/09/01,
effective 09/01/01. Statutory Authority: RCW 49.17.040, 49.17.050
and 49.17.240. 81-18-029 (Order 81-21), § 296-78-735, filed 8/27/81.]
WAC 296-78-740
Transportation--Lumber handling equipment -- Cranes -- Construction.
(1) All apparatus shall be designed throughout, with not less
than the following factors of safety, under static full rated
load stresses, based on ultimate strength of the material used:
| Material |
Factor
of Safety |
| Cast
iron |
12 |
| Cast
steel |
8 |
| Structural
steel |
5 |
| Forged
steel |
5 |
| Cables |
5 |
(2) A notice shall be placed on every crane and hoist showing
the maximum allowable load in pounds or tons. This notice shall
be placed in such a manner as to be clearly legible from the floor.
(3) Cranes shall be of what is known as “all steel construction.”
No cast iron shall be used in parts subject to tension except
in drums, trolley sides, bearings, brackets and brake shoes.
(4) The construction of cranes shall be such that all parts may
be safely lubricated and inspected when cranes are not in operation.
(5) Bolts subject to stress shall be of the through type and
all bolts shall be equipped with approved protection so that the
bolt will not work loose or nuts work off.
(6) Outside crane cages shall be enclosed. There shall be windows
on three sides of the cage and windows in the front, and the side
opposite the door shall be the full width of the cage.
(7) Where a tool box or receptacle is used for the storing of
oil cans, tools, etc., it shall be permanently secured in the
cage or on the foot-walk of outside cranes and on the foot-walk
of inside cranes. Tool boxes of hot metal cranes shall be constructed
of metal.
(8) All gears on cranes shall be provided with standard guards.
(9) Keys projecting from revolving shafts shall be guarded.
(10) A braking apparatus shall be provided on every type of crane
and shall be so designed and installed as to be capable of effectually
braking a weight of at least one and one-half times the full rated
load.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-740,
filed 8/27/81.]
WAC 296-78-745
Electrical equipment.
(1) All exposed current-carrying parts except conductors, connected
to circuits above three hundred volts to ground shall be so isolated,
insulated, or guarded that no employee can come in contact with
them. Exposed parts less than 300 volts shall be protected in
some suitable way against possible accidental contact. Exposed
metallic parts of conduit armored cable or molding shall be permanently
grounded.
(2) Guards for the current-carrying parts of unisolated electrical
equipment, such as controllers, motors, transformers, automatic
cutouts, circuit breakers, switches, and other devices shall consist
of cabinets, casings, or shields of permanently grounded metal
or of insulating material.
(3) All parts of electrical equipment, such as fuses and the
handles and arc chutes of circuit breakers, shall be so isolated
or guarded that the liability of employees being struck or burned
by sparking, flashing or movement during operation is reduced
to a minimum.
(4) All exposed noncurrent carrying metal parts of electrical
equipment shall be permanently grounded. The ground connection
through well bonded track rails will be considered satisfactory.
(5) The metallic parts of portable cranes, derricks, hoists,
and similar equipment on which wires, cables, chains, or other
conducting objects are maintained shall be provided with an effective
protective ground, where operated in the vicinity of supply lines.
(6) Readily accessible means shall be provided whereby all conductors
and equipment located in cranes can be disconnected entirely from
the source of energy at a point as near as possible to the main
current collectors.
(7) Means shall be provided to prevent the starting and operation
of equipment by unauthorized persons.
(8) The control levers of traveling cranes shall be so located
that the operator can readily face the direction of travel.
(9) A hoist limiting device shall be provided for each hoist.
(10) All fuses shall be of the enclosed arcless type.
[Statutory Authority: RCW 49.17.040,
49.17.050 and 49.17.240. 81-18-029 (Order 81-21), § 296-78-745,
filed 8/27/81.]
WAC 296-78-750
Chains, wire rope, cables and fiber rope.
(1) Ropes, cables, slings, and chains.
(a) Safe usage. Ropes, cables, slings, and chains shall be
used in accordance with safe use practices recommended by the
manufacturer or within safe limits recommended by the equipment
manufacturer when used in conjunction with it.
Work by qualified persons. Installation, inspection, maintenance,
repair, and testing of ropes, cables, slings, and chains shall
be done only by persons qualified to do such work.
(b) Proof testing. The employer shall ensure that before use,
each new, repaired, or reconditioned alloy steel chain sling,
including all welded components in the sling assembly, shall
be proof tested by the sling manufacturer or equivalent entity,
in accordance with paragraph 5.2 of the American Society of
Testing and Materials Specification A391.65 (ANSI G61.1-1968).
The employer shall retain the certificate of the proof test
and shall make it available for examination. When a chain sling
assembly is made up of segments of proof tested alloy chain
and proof tested individual components such as mechanical coupling
links, hooks and similar devices; it is not necessary to test
the assembled unit, when appropriate test certification of individual
components is available and the assembled sling is appropriately
tagged by the manufacturer or equal entity. The sling shall
not be used in excess of the rated capacity of the weakest component.
(c) Slings. Slings and their fittings and fastenings, when
in use, shall be inspected daily for evidence of overloading,
excessive wear, or damage. Slings found to be defective shall
be removed from service.
(2) Proper storage shall be provided for slings while not in
use.
(3) Protection shall be provided between the sling and sharp
unyielding surfaces of the load to be lifted.
(4) Hooks. No open hook shall be used in rigging to lift any
load where there is hazard from relieving the tension on the hook
from the load or hook catching or fouling.
(5) Ropes or cables. Wire rope or cable shall be inspected when
installed and once each day thereafter, when in use. It shall
be removed from hoisting or load-carrying service when kinked
or when one of the following conditions exist:
(a) When three broken wires are found in one lay of 6 by 6
wire rope.
(b) When six broken wires are found in one lay of 6 by 19 wire
rope.
(c) When nine broken wires are found in one lay of 6 by 37
wire rope.
(d) When eight broken wires are found in one lay of 8 by 19
wire rope.
(e) When marked corrosion appears.
(f) Wire rope of a type not described herein shall be removed
from service when four percent of the total number of wires
composing such rope are found to be broken in one lay.
(g) Condemned. When wire rope, slings or cables deteriorate
through rust, wear, broken wires, kinking or other conditions,
to the extent there is a reasonable doubt that the necessary
safety factor is maintained, the use of such equipment shall
be discontinued.
(6) Wire rope removed from service due to defects shall be plainly
marked or identified as being unfit for further use on cranes,
hoists, and other load-carrying devices.
(7) The ratio between the rope diameter and the drum, block,
sheave, or pulley tread diameter shall be such that the rope will
adjust itself to the bend without excessive wear, deformation,
or injury. In no case shall the safe value of drums, blocks, sheaves,
or pulleys be reduced when replacing such items unless compensating
changes are made for rope used and for safe loading limits.
(8) Drums, sheaves, and pulleys. Drums, sheaves, and pulleys
shall be smooth and free from surface defects liable to injure
rope. Drums, sheaves, or pulleys having eccentric bores or cracked
hubs, spokes, or flanges shall be removed from service.
(9) Connections. Connections, fittings, fastenings, and other
parts used in connection with ropes and cables shall be of the
quality, size and strength recommended by the manufacturer for
the use intended. These connections shall be installed in accordance
with the manufacturer's recommendations.
(10) Socketing, splicing, and seizing.
(a) Socketing, splicing, and seizing of cables shall be performed
only by qualified persons.
(b) All eye splices shall be made in a manner recommended by
the manufacturer and wire rope thimbles of proper size shall
be fitted in the eye, except that in slings the use of thimbles
shall be optional.
(11) Wire rope clips attached with U-bolts shall have these bolts
on the dead or short end of the rope. The U-bolt nuts shall be
retightened immediately after initial load carrying use and at
frequent intervals thereafter. The number and spacing of clips
shall be as follows:
| Improved
Plow Steel Diameter of Rope |
Number
of Clips (Drop Forged) |
Required
Other Material |
Minimum
Space Between Clips |
| 3/8
to 5/8" |
3 |
4 |
3-3/4" |
| 3/4" |
4 |
5 |
4-1/2" |
| 7/8" |
4 |
5 |
5-1/4" |
| 1" |
5 |
6 |
6" |
| 1-1/8" |
6 |
6 |
6-3/4" |
| 1-1/4" |
6 |
7 |
7-1/2" |
| 1-3/8" |
7 |
7 |
8-1/4" |
| 1-1/2" |
7 |
8 |
9" |
(a) When a wedge socket-type fastening is used, the dead or
short end of the cable shall be clipped with a U-bolt or otherwise
made secure against loosening.
(b) Fittings. Hooks, shackles, rings, pad eyes, and other fittings
that show excessive wear or that have been bent, twisted, or
otherwise damaged shall be removed from service.
(12) Running lines. Running lines of hoisting equipment located
within six feet six inches of the ground or working level shall
be boxed off or otherwise guarded, or the operating area shall
be restricted.
(13) Preventing abrasion. The reeving of a rope shall be so arranged
as to minimize chafing or abrading while in use.
(14) Sheave guards. Bottom sheaves shall be protected by close
fitting guards to prevent cable from jumping the sheave.
(15) There shall be not less than two full wraps of hoisting
cable on the drums of cranes and hoists at all times of operation.
(16) Where the cables are allowed to pile on the drums of cranes,
the drums shall have a flange at each end to prevent the cables
from slipping off the drum.
(17) Chains. Chains used in load carrying service shall be inspected
before initial use and weekly thereafter. If at any time any three-foot
length of chain is found to have stretched one-third the length
of a link it shall be discarded.
(18) Chains shall be spliced in compliance with the requirements
of the general safety and health standard, WAC 296-24-29413.
(19) Wherever annealing of chains is attempted, it shall be done
in properly equipped annealing furnaces and under the direct supervision
of a competent person thoroughly versed in heat treating.
Chain shall be normalized or annealed periodically as recommended
by the manufacturer.
(20) Fiber rope.
(a) Frozen fiber rope shall not be used in load carrying service.
(b) Fiber rope that has been subjected to acid shall not be
used for load carrying purposes.
(c) Fiber rope shall be protected from abrasion by padding
where it is fastened or drawn over square corners or sharp or
rough surfaces.
[Statutory Authority: Chapter
49.17 RCW. 96-17-056, § 296-78-750, filed 8/20/96, effective 10/15/96.
Statutory Authority: RCW 49.17.040, 49.17.050 and 49.17.240. 81-18-029
(Order 81-21), § 296-78-750, filed 8/27/81.]
Chapter
296-78 Continued
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