WAC 296-863-200 Design, Construction, and Equipment

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Your Responsibility

To make sure PITs are properly designed, constructed, and equipped

You must

Make sure PITs meet design and construction requirements

You must

• Make sure PITs meet American National Standards Institute (ANSI) design and construction requirements.
• Make sure PITs manufactured before March 1, 2000, meet the requirements of ANSI B56.1-1969, Safety Standards for Powered Industrial Trucks.
• Make sure PITs manufactured on or after March 1, 2000, meet the requirements of ANSI B56.1-1993, Safety Standards for Powered Industrial Trucks.
• Make sure rough terrain forklift trucks manufactured on or after January 1, 2005, meet the design and construction requirements of ANSI B56.6-1992, Safety Standard for Rough Terrain Forklift Trucks.

WAC 296-863-20010

Meet these requirements when modifying or altering PITs

You must

• Have written approval from the PIT manufacturer before making any modifications to the PIT that:
  • - Change the relative position of the various parts of the PIT from what they were when originally received from the manufacturer
  • - Add extra parts not provided by the PIT manufacturer
  • - Eliminate any parts
  • - Affect capacity or safe operation

Exemption: This doesn't apply to converting PITs from gasoline to LPG fuel.

You must

• Make sure any modifications or additions to the PIT are shown on the plates, tags, or decals to reflect any changes in the PITs:
  • - Capacity
  • - Operation
  • - Maintenance instructions.

WAC 296-863-20015  

Make sure PITs are properly labeled

You must

• Make sure all PIT nameplates as well as any stickers, stencils or marks that relate to the stability and safety of the PIT are:
  • - In place
  • - Legible.

You must

• Make sure PITs approved for hazardous (classified) locations have a label or some other identifying mark indicating acceptance by a nationally recognized testing laboratory.
• Make sure PITs with front-end attachments, including fork extensions, are marked to:
  • - Identify the attachment
  • - Show the approximate combined weight of the PIT and attachment
  • - Show the maximum capacity of the PIT with attachments at their highest elevation and the load laterally centered.

WAC 296-863-20020

Protect operators from falling objects

You must

• Use an overhead guard to protect operators from falling objects such as small packages, boxes, and bagged material.

Exemption: A high lift rider truck may be operated without the guard, providing all of the following conditions are met: - Vertical movement of the lifting mechanism is restricted to 72 inches (1800 mm) or less from the ground - The high lift rider truck will operate only in an area where: The top of a tiered load won't be more than 120 inches (3000 mm) high The bottom of a tiered load won't be more than 72 inches (1800 mm) high Only stable loads are handled The operator is protected from objects falling from high stack areas.

You must

• Equip all high lift rider trucks with overhead guards that meet the design and construction requirements of American National Standards Institute (ANSI) B56.1-1993, Safety Standards for Powered Industrial Trucks.
• Use a vertical load backrest extension to keep all or any part of the load from falling backwards towards the operator if the load presents a hazard.

WAC 296-863-20025

Provide fall protection on order pickers

You must

• Make sure order pickers have either:
  • - Standard guardrails on all open sides
    or
  • - A safety harness and lanyard that are connected to a tie off point that has been approved by the PIT manufacturer.
• Make sure personal fall arrest equipment meets the requirements of
  WAC 296-24-88050, Appendix C, Personal Fall Arrest Systems.

WAC 296-863-20030

Provide directional lights on PITs when required

You must

• Provide PITs with directional lighting if the general lighting is less than 2 lumens per square foot.

WAC 296-863-20035

Make sure liquefied petroleum gas (LPG) fueled PITs meet these requirements

You must

• Use fuel containers that meet either of the following minimum requirements:
• - A U.S. Department of Transportation (USDOT) approved container authorized for LP-gas service that has a minimum service pressure of 240 pounds per square inch gage (psig)
  or
• - A container Type 250 that has a design pressure of 312.5 psig.
• Make sure fuel containers don't use variable liquid-level gages that require venting fuel to the atmosphere.
• Make sure the fuel system of PITs used inside buildings:
  • - Has an approved automatic shutoff valve, located ahead of the inlet of the gas-air mixer, that will stop the flow of fuel to the mixer if the engine stops
    and
  • - Use not more than 2 LP-gas fuel containers.
• Make sure the fuel system of PITs used outdoors has an approved automatic shutoff valve, located ahead of the inlet of the gas-air mixer, that will stop the flow of fuel to the mixer if both:
  • - The ignition is off
  • - The engine isn't running.

WAC 296-863-20040

Meet these requirements when converting gasoline fuel PITs to liquefied petroleum gas (LPG) fuel

You must

• Make sure PITs originally approved to use gasoline for fuel that are then converted to LPG fuel:
  • - Meet the requirements for LP or LPS designated PITs
    and
  • - Are converted using only approved equipment.