Forklifts and
Other Powered Industrial Trucks
Chapter 296-863, WAC
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Effective
Date: 02/01/05 |
Contents
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Your Responsibility
To operate your PITs safely
You must

WAC
296-863-40005
Protect employees around PITs
You must
- Make sure operators use restraint devices,
such as seatbelts or lap-bars, when they are provided on the
PIT.
- Make sure you don't allow people:
- - Under the elevated part of any PIT,
whether it's loaded or empty
- - To put any part of their body between
the uprights of the mast
or
- - Outside the running lines of the PIT.
- Make sure you don't allow unauthorized people
to ride on PITS.
- Make sure people riding on PITs have a safe
place to ride.
- Make sure you don't allow stunt driving or
horseplay.
- Make sure PITs aren't driven up to anyone
in front of a bench or other fixed object.
- Make sure access to fire aisles, stairways,
and fire equipment is kept clear.
- Make sure there's sufficient headroom under
overhead installations such as lights, pipes, and sprinkler
systems to safely operate PITs.
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Reference:
- PIT operations may cause the airborne
concentration levels of carbon monoxide gas to increase.
You have to keep the concentration levels below the levels
specified in
Chapter 296-841 WAC, Respiratory Hazards.
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WAC
296-863-40010
Operate PITs safely
You must
- Operate PITs according to the manufacturer's
instructions.
- Make sure PIT operators do all of the following:
- - Obey all traffic regulations, including
authorized workplace speed limits.
- - Yield the right of way to ambulances,
fire trucks, and other vehicles in emergency situations.
- - Keep a safe distance of approximately
3 truck lengths from the PIT ahead.
- - Look in the direction they're going
and keep a clear view of their path of travel.
- - Slow down and sound the horn at cross
aisles and other locations where vision is obstructed.
- - Don't pass other PITs traveling in the
same direction at intersections, blind spots, or other dangerous
locations.
- - Keep a safe distance from the edge of
ramps or platforms while on any of the following:
- Elevated docks
- Elevated platforms
- Freight cars
- Make sure operators keep PITs under control
at all times, including doing all of the following:
- - Drive at a speed that allows the PIT
to be stopped safely
- - Drive more slowly on wet or slippery
floors
- - Reduce speed to a safe level while turning
- - Avoid driving over loose objects.
WAC
296-863-40015
Make sure PIT loads are carried safely
You must
- 1) Make sure loads are stable, safe and within
the rated load capacity of the PIT.
- 2) Do both of the following when picking up
a load:
- Place the load
engaging means under the load as far as possible.
- Tilt the mast carefully backwards to
stabilize the load.
- 3) Make sure not to tilt the load engaging
means forward when it's elevated unless:
- Picking up a load
or
- Depositing a load on a rack or stack.
- 4) Do both of the following when traveling
with a load:
- Keep the load trailing if it obstructs
the operator's forward view.
- Travel with the load upslope when climbing
or descending slopes of more than 10 percent.
- 5) Do both of the following when climbing
a slope:
- Tilt the load
and load engagement means backwards if necessary to stabilize
the load
and
- Raise the load and load engagement means
only as far as necessary to clear the surface.
- 6) Make sure PITS with attachments are operated
as partially loaded trucks, even if they're not carrying
a load.
WAC
296-863-40020
Meet these requirements when the
operator leaves the normal operating position
You must
- Make sure operators do the following when
getting off the PIT:
- - Fully lower the load engaging means
- - Neutralize the controls
- - Set the brakes.
- Make sure operators do the following when
leaving a PIT unattended:
- - Fully lower the load engaging means
- - Neutralize the controls
- - Shut off power
- - Set the brakes
- - Block the wheels, if parked on an incline.
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Note:
- A PIT is unattended when the operator:
- - Is more than 25 feet away
or
- - Can't see the PIT.
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WAC
296-863-40025
Meet these requirements when operating
near railroad tracks
You must
- Make sure PITs are driven diagonally across
railroad tracks, whenever possible.
- Make sure PITs are parked 8 feet 6 inches
or more from the center of any railroad tracks.
WAC
296-863-40030
Meet this requirement when using
motorized hand trucks
You must
- Make sure motorized hand trucks enter elevators
and other confining areas with the load end forward.
WAC
296-863-40035
Meet these requirements when using
elevators
You must
- Do both of the following when driving
PITs onto an elevator:
- - Approach slowly
- - Enter the elevator squarely after the
elevator car is leveled.
- Do all the following after the PIT is positioned
on the elevator:
- - Neutralize the controls
- - Shut off the power
- - Set the brakes.
WAC
296-863-40040
Meet these requirements when using
dockboards (bridge plates)
You must
- Make sure dockboards aren't overloaded:
- - Make sure they're strong enough to carry
the load imposed on them.
- - Make sure loads don't exceed the dockboard's
rated capacity.
- Do the following when using dockboards:
- - Drive slowly and carefully over dockboards.
- - Properly secure dockboards before driving
on them.
- Make sure powered dockboards meet the design
and construction requirements of U.S. Department of Commerce
Commercial Standard CS 202-56 (1961) Industrial Lifts and
Hinged Loading Ramps.
- Do the following when using portable dockboards:
- - Use anchors or other devices that will
prevent slipping.
- - Make sure they have handholds or other
effective means for safe handling.
WAC
296-863-40045
Meet these requirements when loading
or unloading railroad cars with a PIT
You must
- Check the railroad car flooring for breaks
or weakness before driving on it.
- Set the brakes and use wheel stops or other
recognized positive protection to keep railcars from moving:
- - During loading or unloading operations
or
- - While dockboards (bridge plates) are
in position.
- Meet these requirements when using PITs to
open or close freight car doors:
- - The PIT has to have an approved device
specifically designed to open and close doors.
- - The device has to be designed so that
force will be applied to the door parallel to door travel.
- - The PIT operator has to be trained to
use the device and have full view of the operation.
- - People must be kept clear while the
door is being moved.
WAC
296-863-40050
Meet these requirements when loading
or unloading highway trucks with PITs
You must
- Check the truck or trailer flooring for breaks
or weakness before driving on it.
- Prevent movement of trucks or trailers during
loading or unloading by:
- - Setting the brakes
and
- - Chocking or blocking the wheels.
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Exemption:
- You can use mechanical means instead
of wheel chocks or blocks to secure the trailer to the
loading dock.
- Wheel chocks or blocks aren't required
when:
- - The mechanical means prevents
the trailer from moving away from the dock.
- - The mechanical equipment is used
and maintained as recommended by the manufacturer.
- - Damaged mechanical equipment is
immediately removed from service.
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Note:
You may need to use fixed jacks to keep
a semi-trailer that's not coupled to a tractor from up ending
during loading or unloading. |
WAC
296-863-40055
Meet these additional requirements
when operating liquefied petroleum gas (LPG) fueled PITs
You must
- Make sure you don't park PITs near:
- - Sources of heat, open flames, or similar
ignition sources
or
- - Open pits, such as service pits, that
don't have adequate ventilation.
- Make sure PITs stored inside a garage don't
have:
- - A leak in the fuel system
- - Fuel containers filled beyond the maximum
filling capacity.
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Reference:
- See WAC
296-24-47505(12), Storage and handling of liquefied
petroleum gases, for maximum filling capacities.
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WAC
296-863-40060
Make sure work platforms and PITs
used to lift people meet these requirements
You must
- Make sure work platforms:
- - Are securely fastened to the lifting
carriage or forks
- - Have standard guardrails and toeboards
on all sides.
- Guard the area between the platform and the
PIT mast to prevent employee contact with chains or other shear
points.
- Make sure PITs used to elevate a work platform
have a lift mechanism that can't drop faster than 135 feet per
minute in the event of a system failure.
- Make sure the lifting carriage or forks are
prevented from tilting.
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Note:
- Examples of how this may be accomplished
are the use of:
- - A control lever that prevents
the inadvertent movement
or
- - Use of a strap or other device
to hold the control lever in position.
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You must
- Make sure PITs with controls (vertical only,
or horizontal and vertical) that can be elevated with the lifting
carriage or forks, have a way for people on the platform to
shut off power to the PIT.
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Note:
You can find the minimum requirements
for standard railings of various types of construction in
WAC
296-24-75011, Railings, toeboards and cover specifications.
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WAC
296-863-40065
Operate PITs using elevated work
platforms safely
You must
- Make sure the PIT operator:
- - Is attending the lift equipment when
workers are on the platform
- - Is in the normal operating position
while raising or lowering the platform.
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Note:
- A PIT is unattended when the operator:
- - Is more than 25 feet away
or
- - Can't see the PIT.
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You must
- Make sure the operator does not
move the PIT from one point to another while workers are on
the platform.
- - The operator may inch or maneuver the
PIT at very low speed with workers on the platform.
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