General Safety & Health Standards |
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Storage and Handling of Liquefied Petroleum
Gases
Chapter 296-24 WAC, Part F-1 (Continued)
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WAC 296-24-47507
Cylinder systems.
(1) Application. This section applies specifically to systems
utilizing containers constructed in accordance with DOT specifications.
All requirements of WAC
296-24-47505 apply to this section unless otherwise noted
in WAC
296-24-47505.
(2) Marking of containers. Containers shall be marked in accordance with
DOT regulations. Additional markings not in conflict with DOT regulations
may be used.
(3) Description of a system. A system shall include the container base
or bracket, containers, container valves, connectors, manifold valve assembly,
regulators, and relief valves.
(4) Containers and regulating equipment installed outside of buildings
or structures.
(a) Containers shall not be buried below ground. However, this shall
not prohibit the installation in a compartment or recess below grade
level, such as a niche in a slope or terrace wall which is used for
no other purpose, providing that the container and regulating equipment
are not in contact with the ground and the compartment or recess is
drained and ventilated horizontally to the outside air from its lowest
level, with the outlet at least three feet away from any building opening
which is below the level of such outlet.
Except as provided in WAC
296-24-47505 (10)(n), the discharge from safety relief devices
shall be located not less than three feet horizontally away
from any building opening which is below the level of such discharge
and shall not terminate beneath any building unless such space
is well ventilated to the outside and is not enclosed on more
than two sides.
(b) Containers shall be set upon firm foundation or otherwise firmly
secured; the possible effect on the outlet piping of settling shall
be guarded against by a flexible connection or special fitting.
(5) Containers and equipment used inside of buildings or structures.
(a) When operational requirements make portable use of containers necessary
and their location outside of buildings or structures is impracticable,
containers and equipment are permitted to be used inside of buildings
or structures in accordance with (a)(i) through (xii) of this subsection,
and, in addition, such other provisions of this section as are applicable
to the particular use or occupancy.
(i) Containers in use shall mean connected for use.
(ii) Systems utilizing containers having a water capacity greater
than two and one-half pounds (nominal one pound LP-gas capacity) shall
be equipped with excess flow valves. Such excess flow valves shall
be either integral with the container valves or in the connections
to the container valve outlets. In either case, an excess flow valve
shall be installed in such a manner that any undue strain beyond the
excess flow valve will not cause breakage between the container and
the excess flow valve. The installation of excess flow valves shall
take into account the type of valve protection provided.
(iii) Regulators, if used, shall be either directly connected to
the container valves or to manifolds connected to the container valves.
The regulator shall be suitable for use with LP-gas. Manifolds and
fittings connecting containers to pressure regulator inlets shall
be designed for at least 250 p.s.i.g. service pressure.
(iv) Valves on containers having a water capacity greater than fifty
pounds (nominal twenty pounds LP-gas capacity) shall be protected
while in use.
(v) Containers shall be marked in accordance with WAC
296-24-47505 (5)(c) and subsection (2) of this section.
(vi) Pipe or tubing shall conform to WAC
296-24-47505(8) except that aluminum pipe or tubing shall
not be used.
(vii) Hose shall be designed for a working pressure of at least 250
p.s.i.g. Hose and hose connections shall have their correctness as
to design, construction and performance determined by listing by a
nationally recognized testing laboratory.
(A) The hose length may exceed the length specified in WAC
296-24-47505 (9)(g)(ii), but shall be as short as practicable.
Refer to federal regulation 29 CFR 1910.7 for definition
of nationally recognized testing laboratory.
(B) Hose shall be long enough to permit compliance with spacing
provisions of this section without kinking or straining or causing
hose to be so close to a burner as to be damaged by heat.
(viii) Portable heaters, including salamanders, shall be equipped
with an approved automatic device to shut off the flow of gas to the
main burner, and pilot if used, in the event of flame extinguishment.
Such heaters having inputs above 50,000 B.t.u. manufactured on or
after May 17, 1967, and such heaters having inputs above 100,000 B.t.u.
manufactured before May 17, 1967, shall be equipped with either:
(A) A pilot which must be lighted and proved before the main burner
can be turned on; or
(B) An electric ignition system. The provisions of (a)(viii) of
this subsection do not apply to tar kettle burners, torches, melting
pots, nor do they apply to portable heaters under 7,500 B.t.u.h.
input when used with containers having a maximum water capacity
of two and one-half pounds. Container valves, connectors, regulators,
manifolds, piping, and tubing shall not be used as structural supports
for heaters.
(ix) Containers, regulating equipment, manifolds, pipe, tubing, and
hose shall be located so as to minimize exposure to abnormally high
temperatures (such as may result from exposure to convection or radiation
from heating equipment or installation in confined spaces), physical
damage, or tampering by unauthorized persons.
(x) Heat producing equipment shall be located and used so as to minimize
the possibility of ignition of combustibles.
(xi) Containers having water capacity greater than two and one-half
pounds (nominal one pound LP-gas capacity) connected for use, shall
stand on a firm and substantially level surface and, when necessary,
shall be secured in an upright position.
(xii) Containers, including the valve protective devices, shall be
installed so as to minimize the probability of impingement of discharge
of safety relief devices upon containers.
(b) Containers having a maximum water capacity of two and one-half
pounds (nominal one pound LP-gas capacity) are permitted to be used
inside of buildings as part of approved self-contained hand torch assemblies
or similar appliances.
(c) Containers having a maximum water capacity of twelve pounds (nominal
five pounds LP-gas capacity) are permitted to be used temporarily inside
of buildings for public exhibition or demonstration purposes, including
use for classroom demonstrations.
(d) When buildings frequented by the public are open to the public,
containers are permitted to be used for repair or minor renovation as
follows:
(i) The maximum water capacity of individual containers shall be
fifty pounds (nominal twenty pounds LP-gas capacity).
(ii) The number of LP-gas containers shall not exceed the number
of workers assigned to using the LP-gas.
(iii) Containers having a water capacity of greater than two and
one-half pounds (nominal one pound LP-gas capacity[)] shall not be
left unattended in such buildings.
(e) When buildings frequented by the public are not open to the public,
containers are permitted to be used for repair or minor renovations,
as follows:
The provisions of (f) of this subsection shall apply except that containers
having a water capacity greater than two and one-half pounds (nominal
one pound LP-gas capacity) shall not be left unattended in such buildings.
(f) Containers are permitted to be used in buildings or structures
under construction or undergoing major renovation when such buildings
or structures are not occupied by the public, as follows:
(i) The maximum water capacity of individual containers shall be
two hundred forty-five pounds (nominal one hundred pounds LP-gas capacity).
(ii) For temporary heating such as curing concrete, drying plaster
and similar applications, heaters (other than integral heater-container
units) shall be located at least six feet from any LP-gas container.
This shall not prohibit the use of heaters specifically designed for
attachment to the container or to a supporting standard, provided
they are designed and installed so as to prevent direct or radiant
heat application from the heater onto the container. Blower and radiant
type heater shall not be directed toward any LP-gas container within
twenty feet.
(iii) If two or more heater-container units, of either the integral
or nonintegral type, are located in an unpartitioned area on the same
floor, the container or containers of each unit shall be separated
from the container or containers of any other unit by at least twenty
feet.
(iv) When heaters are connected to containers for use in an unpartitioned
area on the same floor, the total water capacity of containers manifolded
together for connection to a heater or heaters shall not be greater
than seven hundred thirty-five pounds (nominal three hundred pounds
LP-gas capacity). Such manifolds shall be separated by at least twenty
feet.
(v) On floors on which heaters are not connected for use, containers
are permitted to be manifolded together for connection to a heater
or heaters on another floor, provided:
(A) The total water capacity of containers connected to any one
manifold is not greater than two thousand four hundred fifty pounds
(nominal one thousand pounds LP-gas capacity) and;
(B) Where more than one manifold having a total water capacity
greater than seven hundred thirty-five pounds (nominal three hundred
pounds LP-gas capacity) are located in the same unpartitioned area,
they shall be separated by at least fifty feet.
(vi) Storage of containers awaiting use shall be in accordance with
WAC
296-24-47513.
(g) Containers are permitted to be used in industrial occupancies for
processing, research, or experimental purposes as follows:
(i) The maximum water capacity of individual containers shall be
two hundred forty-five pounds (nominal one hundred pounds LP-gas capacity).
(ii) Containers connected to a manifold shall have a total water
capacity not greater than seven hundred thirty-five pounds (nominal
three hundred pounds LP-gas capacity) and not more than one such manifold
may be located in the same room unless separated at least twenty feet
from a similar unit.
(iii) The amount of LP-gas in containers for research and experimental
use shall be limited to the smallest practical quantity.
(h) Containers are permitted to be used in industrial occupancies with
essentially noncombustible contents where portable equipment for space
heating is essential and where a permanent heating installation is not
practical, as follows: Containers and heaters shall comply with and
be used in accordance with (f) of this subsection.
(i) Containers are permitted to be used in buildings for temporary
emergency heating purposes, if necessary to prevent damage to the buildings
or contents, when the permanent heating system is temporarily out of
service, as follows:
(i) Containers and heaters shall comply with and be used in accordance
with (f) of this subsection.
(ii) The temporary heating equipment shall not be left unattended.
(j) Containers are permitted to be used temporarily in buildings for
training purposes related in installation and use of LP-gas systems,
as follows:
(i) The maximum water capacity of individual containers shall be
two hundred forty-five pounds (nominal one hundred pounds LP-gas capacity),
but the maximum quantity of LP-gas that may be placed in each container
shall be twenty pounds.
(ii) If more than one such container is located in the same room,
the containers shall be separated by at least twenty feet.
(iii) Containers shall be removed from the building when the training
class has terminated.
(6) Container valves and accessories.
(a) Valves in the assembly of multiple container systems shall be arranged
so that replacement of containers can be made without shutting off the
flow of gas in the system.
Note: This provision is not to be construed as
requiring an automatic changeover device.
(b) Regulators and low-pressure relief devices shall be rigidly attached
to the cylinder valves, cylinders, supporting standards, the building
walls or otherwise rigidly secured and shall be so installed or protected
that the elements (sleet, snow, or ice) will not affect their operation.
(c) Valves and connections to the containers shall be protected while
in transit, in storage, and while being moved into final utilization,
as follows:
(i) By setting into the recess of the container to prevent the possibility
of their being struck if the container is dropped upon a flat surface,
or
(ii) By ventilated cap or collar, fastened to the container capable
of withstanding a blow from any direction equivalent to that of a
thirty-pound weight dropped four feet. Construction must be such that
a blow will not be transmitted to the valve or other connection.
(d) When containers are not connected to the system, the outlet valves
shall be kept tightly closed or plugged, even though containers are
considered empty.
(e) Containers having a water capacity in excess of fifty pounds (approximately
twenty-one pounds LP-gas capacity), recharged at the installation, shall
be provided with excess flow or backflow check valves to prevent the
discharge of container contents in case of failure of the filling or
equalizing connection.
(7) Safety devices.
(a) Containers shall be provided with safety devices as required by
DOT regulations.
(b) A final stage regulator of an LP-gas system (excluding
any appliance regulator) shall be equipped on the low-pressure side
with a relief valve which is set to start to discharge within the limits
specified in Table H-30.
TABLE H-30
| Regulator
delivery pressure |
Relief valve start to discharge Pressure setting (percent
of regulator delivery pressure |
| |
Minimum |
Maximum |
| 1 p.s.i.g.
or less
Above 1 p.s.i.g. but not over 3 p.s.i.g.
Above 3 p.s.i.g. |
200
140
125 |
300
200
200 |
(c) When a regulator or pressure relief valve is used inside
a building for other than purposes specified in WAC
296-24-47505 (6)(a)(i) through (vi), the relief valve and
the space above the regulator and relief valve diaphragms shall
be vented to the outside air with the discharge outlet located
not less than three feet horizontally away from any building
opening which is below such discharge. These provisions do not
apply to individual appliance regulators when protection is
otherwise provided nor to subsection (5) of this section and
WAC
296-24-47505 (10)(n). In buildings devoted exclusively to
gas distribution purposes, the space above the diaphragm need
not be vented to the outside.
(8) Reinstallation of containers. Containers shall not be reinstalled
unless they are requalified in accordance with DOT regulations.
Permissible product. A product shall not be placed in a container marked
with a service pressure less than four-fifths of the maximum vapor pressure
of product at 130°F.
[Statutory Authority: RCW 49.17.010, .040,
.050. 99-17-094 (Order 99-01), § 296-24-47507, filed 08/17/99, effective
12/01/99. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07),
§ 296-24-47507, filed 7/20/94, effective 9/20/94; 88-23-054 (Order 88-25),
§ 296-24-47507, filed 11/14/88; Order 73-5, § 296-24-47507, filed 5/9/73
and Order 73-4, § 296-24-47507, filed 5/7/73.]
WAC 296-24-47509
Systems utilizing containers other than DOT containers.
(1) Application. This section applies specifically to systems
utilizing storage containers other than those constructed in accordance
with DOT specifications. WAC
296-24-47505 of this section applies to this section unless
otherwise noted in WAC
296-24-47505.
(2) Design pressure and classification of storage containers. Storage
containers shall be designed and classified in accordance with Table H-31.
(3) Container valves and accessories, filler pipes, and discharge pipes.
(a) The filling pipe inlet terminal shall not be located inside a building.
For containers with a water capacity of 125 gallons or more,
such terminals shall be located not less than 10 feet from any
building (see WAC
296-24-47505 (6)(b)), and preferably not less than 5 feet
from any driveway, and shall be located in a protective housing
built for the purpose.
TABLE H-31
|
Minimum design pressures Of container lb. per sq. in. gage |
| Container
type |
For gases
with vapor press. Not to exceed lb. per sq. in. gage at 100°F
(37.8°C.) |
1949
and earlier editions of ASME Code (Par. U-68 U-69) |
1949
edition of Code (Par. U-200, U-201); 1950, 1952, 1956, 1959,
1962, 1965, and 1968 (Division 1) editions of ASME Code; All
editions of API-ASME Code3 |
| 801 |
801 |
801 |
1001 |
| 100 |
100 |
100 |
125 |
| 125 |
125 |
125 |
156 |
| 150 |
150 |
150 |
187 |
| 175 |
175 |
175 |
219 |
| 2002 |
215 |
200 |
250 |
1New storage containers of the 80 type have not been authorized
since Dec. 31, 1947.
2Container type may be increased by increments of 25. The
minimum design pressure of containers shall be 100% of the container type
designations when constructed under 1949 or earlier editions of the ASME
Code (Par. U-68 and U-69). The minimum design pressure of containers shall
be 125% of the container type designation when constructed under: (1)
The 1949 ASME Code (Par. U-200 and U-201), (2) 1950, 1952, 1956, 1959,
1962, 1965, and 1968 (Division I) editions of the ASME Code, and (3) all
editions of the API-ASME Code.
3Construction of containers under the API-ASME Code is not
authorized after July 1, 1961.
(b) The filling connection shall be fitted with one of the following:
(i) Combination back-pressure check valve and excess flow valve.
(ii) One double or two single back-pressure check valves.
(iii) A positive shut-off valve in conjunction with either:
(A) An internal back pressure valve, or
(B) An internal excess flow valve.
(c) All openings in a container shall be equipped with approved
automatic excess flow valves except in the following: Filling
connections as provided in (3)(b) of this section; safety relief
connections, liquid-level gaging devices as provided in WAC
296-24-47505 (7)(d), (19)(c) and (19)(h); pressure gage
connections as provided in WAC
296-24-47505 (7)(e), as provided in (3)(d), (f) and (g)
of this section.
(d) An excess flow valve is not required in the withdrawal service
line providing the following are complied with:
(i) Such systems' total water capacity does not exceed 2,000 U.S.
gallons.
(ii) The discharge from the service outlet is controlled by a suitable
manually operated shut-off valve which is:
(A) Threaded directly into the service outlet of the container;
or
(B) Is an integral part of a substantial fitting threaded into
or on the service outlet of the container; or
(C) Threaded directly into a substantial fitting threaded into
or on the service outlet of the container.
(iii) The shut-off valve is equipped with an attached handwheel or
the equivalent.
(iv) The controlling orifice between the contents of the container
and the outlet of the shut-off valve does not exceed five-sixteenths
inch in diameter for vapor withdrawal systems and one-eighth inch
in diameter for liquid withdrawal systems.
(v) An approved pressure-reducing regulator is directly attached
to the outlet of the shut-off valve and is rigidly supported, or that
an approved pressure-reducing regulator is attached to the outlet
of the shut-off valve by means of a suitable flexible connection,
provided the regulator is adequately supported and properly protected
on or at the tank.
(e) All inlet and outlet connections except safety relief valves, liquid
level gaging devices and pressure gages on containers of 2,000 gallons
water capacity, or more, and on any container used to supply fuel directly
to an internal combustion engine, shall be labeled to designate whether
they communicate with vapor or liquid space. Labels may be on valves.
(f) In lieu of an excess flow valve openings may be fitted with a quick-closing
internal valve which, except during operating periods shall remain closed.
The internal mechanism for such valves may be provided with a secondary
control which shall be equipped with a fusible plug (not over 220°F
melting point) which will cause the internal valve to close automatically
in case of fire.
(g) Not more than two plugged openings shall be permitted on a container
of 2,000 gallons or less water capacity.
(h) Containers of 125 gallons water capacity or more manufactured after
July 1, 1961, shall be provided with an approved device for liquid evacuation,
the size of which shall be three-fourths inch national pipe thread minimum.
A plugged opening will not satisfy this requirements.
(4) Safety devices.
(a) All safety devices shall comply with the following:
(i) All container safety relief devices shall be located on the containers
and shall have direct communication with the vapor space of the container.
(ii) In industrial and gas manufacturing plants, discharge pipe from
safety relief valves on pipe lines within a building shall discharge
vertically upward and shall be piped to a point outside a building.
(iii) Safety relief device discharge terminals shall be so located
as to provide protection against physical damage and such discharge
pipes shall be fitted with loose raincaps. Return bends and restrictive
pipefittings shall not be permitted.
(iv) If desired, discharge lines from two or more safety relief devices
located on the same unit, or similar lines from two or more different
units, may be run into a common discharge header, provided that the
cross-sectional area of such header be at least equal to the sum of
the cross-sectional area of the individual discharge lines, and that
the setting of safety relief valves are the same.
(v) Each storage container of over 2,000 gallons water capacity shall
be provided with a suitable pressure gage.
(vi) A final stage regulator of an LP-gas system (excluding any appliance
regulator) shall be equipped on the low-pressure side with a relief
valve which is set to start to discharge within the limits specified
in Table H-30.
(vii) When a regulator or pressure relief valve is installed inside
a building, the relief valve and the space above the regulator and
relief valve diaphragms shall be vented to the outside air with the
discharge outlet located not less than 3 feet horizontally away from
any opening into the building which is below such discharge. (These
provisions do not apply to individual appliance regulators when protection
is otherwise provided. In buildings devoted exclusively to gas distribution
purposes, the space above the diaphragm need not be vented to the
outside.)
(b) Safety devices for aboveground containers shall be provided as
follows:
(i) Containers of 1,200 gallons water capacity or less which may
contain liquid fuel when installed above ground shall have
the rate of discharge required by WAC
296-24-47505 (10)(b) provided by a spring-loaded relief
valve or valves. In addition to the required spring-loaded
relief valve(s) suitable fuse plug(s) may be used provided
the total discharge area of the fuse plug(s) for each container
does not exceed 0.25 square inch.
(ii) The fusible metal of the fuse plugs shall have a yield temperature
of 208°F minimum and 220°F maximum. Relief valves and fuse plugs shall
have direct communication with the vapor space of the container.
(iii) On a container having a water capacity greater than 125 gallons,
but not over 2,000 gallons, the discharge from the safety relief valves
shall be vented away from the container vertically upwards and unobstructed
to the open air in such a manner as to prevent any impingement of
escaping gas upon the container; loose-fitting rain caps shall be
used. Suitable provision shall be made for draining condensate which
may accumulate in the relief valve or its discharge pipe.
(iv) On containers of 125 gallons water capacity or less, the discharge
from safety relief devices shall be located not less than 5 feet horizontally
away from any opening into the building below the level of such discharge.
(v) On a container having a water capacity greater than 2,000 gallons,
the discharge from the safety relief valves shall be vented away from
the container vertically upwards to a point at least 7 feet above
the container, and unobstructed to the open air in such a manner as
to prevent any impingement of escaping gas upon the container; loose-fitting
rain caps shall be used. Suitable provision shall be made so that
any liquid or condensate that may accumulate inside of the safety
relief valve or its discharge pipe will not render the valve inoperative.
If a drain is used, a means shall be provided to protect the container,
adjacent containers, piping, or equipment against impingement of flame
resulting from ignition of product escaping from the drain.
(c) On all containers which are installed underground and which contain
no liquid fuel until buried and covered, the rate of discharge
of the spring-loaded relief valve installed thereon may be reduced
to a minimum of 30 percent of the rate of discharge specified
in WAC
296-24-47505 (10)(b). Containers so protected shall not
be uncovered after installation until the liquid fuel has been
removed therefrom. Containers which may contain liquid fuel
before being installed under ground and before being completely
covered with earth are to be considered aboveground containers
when determining the rate of discharge requirement of the relief
valves.
(d) On underground containers of more than 2,000 gallons water capacity,
the discharge from safety relief devices shall be piped vertically and
directly upward to a point at least 7 feet above the ground.
Where there is a probability of the manhole or housing becoming flooded,
the discharge from regulator vent lines shall be above the highest probable
water level. All manholes or housings shall be provided with ventilated
louvers or their equivalent, the area of such openings equaling or exceeding
the combined discharge areas of the safety relief valves and other vent
lines which discharge their content into the manhole housing.
(e) Safety devices for vaporizers shall be provided as follows:
(i) Vaporizers of less than 1 quart total capacity, heated by the
ground or the surrounding air, need not be equipped with safety
relief valves provided that adequate tests certified by any
of the authorities referred to in WAC
296-24-47505(2), demonstrate that the assembly is safe
without safety relief valves.
(ii) No vaporizer shall be equipped with fusible plugs.
(iii) In industrial and gas manufacturing plants, safety relief valves
on vaporizers within a building shall be piped to a point outside
the building and be discharged upward.
(5) Reinstallation of containers. Containers may be reinstalled if they
do not show any evidence of harmful external corrosion or other
damage. Where containers are reinstalled underground, the corrosion
resistant coating shall be put in good condition (see (7)(f) of
this section). Where containers are reinstalled above ground,
the safety devices and gaging devices shall comply with (4) of
this section and WAC
296-24-47505(19) respectively for aboveground containers.
(6) Capacity of containers. A storage container shall not exceed 90,000
gallons water capacity.
(7) Installation of storage containers.
(a) Containers installed above ground, except as provided in (7)(g)
of this section, shall be provided with substantial masonry or noncombustible
structural supports on firm masonry foundation.
(b) Aboveground containers shall be supported as follows:
(i) Horizontal containers shall be mounted on saddles in such a manner
as to permit expansion and contraction. Structural metal supports
may be employed when they are protected against fire in an approved
manner. Suitable means of preventing corrosion shall be provided on
that portion of the container in contact with the foundations or saddles.
(ii) Containers of 2,000 gallons water capacity or less may be installed
with nonfireproofed ferrous metal supports if mounted on concrete
pads or footings, and if the distance from the outside bottom of the
container shell to the concrete pad, footing, or the ground does not
exceed 24 inches.
(c) Any container may be installed with nonfireproofed ferrous metal
supports if mounted on concrete pads or footings, and if the distance
from the outside bottom of the container to the ground does not exceed
5 feet, provided the container is in an isolated location.
(d) Containers may be partially buried providing the following requirements
are met:
(i) The portion of the container below the surface and for a vertical
distance not less than 3 inches above the surface of the ground is
protected to resist corrosion, and the container is protected against
settling and corrosion as required for fully buried containers.
(ii) Spacing requirements shall be as specified for underground tanks
in WAC
296-24-47505 (6)(b).
(iii) Relief valve capacity shall be as required for aboveground
containers.
(iv) Container is located so as not to be subject to vehicular damage,
or is adequately protected against such damage.
(v) Filling densities shall be as required for aboveground
containers as specified in Table H-27. See WAC
296-24-47505.
(e) Containers buried underground shall be placed so that the top of
the container is not less than 6 inches below grade. Where an underground
container might be subject to abrasive action or physical damage due
to vehicular traffic or other causes, then it shall be:
(i) Placed not less than 2 feet below grade, or
(ii) Otherwise protected against such physical damage.
It will not be necessary to cover the portion of the container to
which manhole and other connections are affixed; however, where necessary,
protection shall be provided against vehicular damage. When necessary
to prevent floating, containers shall be securely anchored or weighted.
(f) Containers shall be given a protective coating before being placed
underground. This coating shall be equivalent to hot-dip galvanizing
or to two coatings of red lead followed by a heavy coating of coal tar
or asphalt. In lowering the container into place, care shall be exercised
to prevent damage to the coating. Any damage to the coating shall be
repaired before backfilling.
(i) Containers shall be set on a firm foundation (firm earth may
be used) and surrounded with earth or sand firmly tamped in place.
Backfill should be free of rocks or other abrasive materials.
(g) Containers with foundations attached (portable or semiportable
containers with suitable steel "runners" or "skids" and popularly known
in the industry as "skid tanks") shall be designed, installed, and used
in accordance with these rules subject to the following provisions:
(i) If they are to be used at a given general location for a temporary
period not to exceed 6 months they need not have fire-resisting foundations
or saddles but shall have adequate ferrous metal supports.
(ii) They shall not be located with the outside bottom of the container
shell more than 5 feet above the surface of the ground unless fire-resisting
supports are provided.
(iii) The bottom of the skids shall not be less than 2 inches or
more than 12 inches below the outside bottom of the container shell.
(iv) Flanges, nozzles, valves, fittings, and the like, having communication
with the interior of the container, shall be protected against physical
damage.
(v) When not permanently located on fire-resisting foundations, piping
connections shall be sufficiently flexible to minimize the possibility
of breakage or leakage of connections if the container settles, moves,
or is otherwise displaced.
(vi) Skids, or lugs for attachment of skids, shall be secured to
the container in accordance with the code or rules under which the
container is designed and built (with a minimum factor of safety of
four) to withstand loading in any direction equal to four times the
weight of the container and attachments when filled to the maximum
permissible loaded weight.
(h) Field welding where necessary shall be made only on saddle plates
or brackets which were applied by the manufacturer of the tank.
(i) For aboveground containers, secure anchorage or adequate pier height
shall be provided against possible container flotation wherever sufficiently
high floodwater might occur.
(j) When permanently installed containers are interconnected, provision
shall be made to compensate for expansion, contraction, vibration, and
settling of containers, and interconnecting piping. Where flexible connections
are used, they shall be of an approved type and shall be designed for
a bursting pressure of not less than five times the vapor pressure of
the product at 100°F. The use of nonmetallic hose is prohibited for
permanently interconnecting such containers.
(k) Container assemblies listed for interchangeable installation above
ground or under ground shall conform to the requirements for aboveground
installations with respect to safety relief capacity and filling density.
For installation above ground all other requirements for aboveground
installations shall apply. For installation under ground all other requirements
for underground installations shall apply.
(8) Protection of container accessories.
(a) Valves, regulating, gaging, and other container accessory equipment
shall be protected against tampering and physical damage. Such accessories
shall also be so protected during the transit of containers intended
for installation underground.
(b) On underground or combination aboveground-underground containers,
the service valve handwheel, the terminal for connecting the hose, and
the opening through which there can be a flow from safety relief valves
shall be at least 4 inches above the container and this opening shall
be located in the dome or housing. Underground systems shall be so installed
that all the above openings, including the regulator vent, are located
above the normal maximum water table.
(c) All connections to the underground containers shall be located
within a substantial dome, housing, or manhole and with access thereto
protected by a substantial cover.
(9) Drips for condensed gas. Where vaporized gas on the low-pressure
side of the system may condense to a liquid at normal operating temperatures
and pressures, suitable means shall be provided for revaporization of
the condensate.
(10) Damage from vehicles. When damage to LP-gas systems from vehicular
traffic is a possibility, precautions against such damage shall be taken.
(11) Pits and drains. Every effort should be made to avoid the use of
pits, except pits fitted with automatic flammable vapor detecting devices.
No drains or blowoff lines shall be directed into or in proximity to sewer
systems used for other purposes.
(12) General provisions applicable to systems in industrial plants (of
2,000 gallons water capacity and more) and to bulk filling plants.
(a) When standard watch service is provided, it shall be extended to
the LP-gas installation and personnel properly trained.
(b) If loading and unloading are normally done during other than daylight
hours, adequate lights shall be provided to illuminate storage containers,
control valves, and other equipment.
(c) Suitable roadways or means of access for extinguishing equipment
such as wheeled extinguishers or fire department apparatus shall be
provided.
(d) To minimize trespassing or tampering, the area which includes container
appurtenances, pumping equipment, loading and unloading facilities,
and cylinder-filling facilities shall be enclosed with at least a 6-foot-high
industrial type fence unless otherwise adequately protected. There shall
be at least two means of emergency access.
(13) Container-charging plants.
(a) The container-charging room shall be located not less than:
(i) Ten feet from bulk storage containers.
(ii) Twenty-five feet from line of adjoining property which may be
built upon.
(b) Tank truck filling station outlets shall be located not less than:
(i) Twenty-five feet from line of adjoining property which may be
built upon.
(ii) Ten feet from pumps and compressors if housed in one or more
separate buildings.
(c) The pumps or compressors may be located in the container-charging
room or building, in a separate building, or outside of buildings. When
housed in separate building, such building (a small noncombustible weather
cover is not to be construed as a building) shall be located not less
than:
(i) Ten feet from bulk storage tanks.
(ii) Twenty-five feet from line of adjoining property which may be
built upon.
(iii) Twenty-five feet from sources of ignition.
(d) When a part of the container-charging building is to be used for
a boiler room or where open flames or similar sources of ignition exist
or are employed, the space to be so occupied shall be separated from
container charging room by a partition wall or walls of fire-resistant
construction continuous from floor to roof or ceiling. Such separation
walls shall be without openings and shall be joined to the floor, other
walls, and ceiling or roof in a manner to effect a permanent gas-tight
joint.
(e) Electrical equipment and installations shall conform with WAC
296-24-47505 (17) and (18).
(14) Fire protection.
(a) Each bulk plant shall be provided with at least one approved portable
fire extinguisher having a minimum rating of 12-B, C.
Note: For additional requirements relating to
portable fire extinguishers see WAC
296-800-300.
(b) In industrial installations involving containers of 150,000 gallons
aggregate water capacity or more, provision shall be made for an adequate
supply of water at the container site for fire protection in the container
area, unless other adequate means for fire control are provided. Water
hydrants shall be readily accessible and so spaced as to provide water
protection for all containers. Sufficient lengths of firehose shall
be provided at each hydrant location on a hose cart, or other means
provided to facilitate easy movement of the hose in the container area.
It is desirable to equip the outlet of each hose line with a combination
fog nozzle. A shelter shall be provided to protect the hose and its
conveyor from the weather.
(15) Painting. Aboveground containers shall be kept properly painted.
(16) Lighting. Electrical equipment and installations shall conform to
WAC
296-24-47505 (17) and (18).
(17) Vaporizers for internal combustion engines. The provisions of WAC
296-24-47511(8) shall apply.
(18) Gas regulating and mixing equipment for internal combustion engines.
The provisions of WAC
296-24-47511(9) shall apply.
[Order 73-5, § 296-24-47509, filed 5/9/73
and Order 73-4, § 296-24-47509, filed 5/7/73.]
WAC 296-24-47511
Liquefied petroleum gas as a motor fuel.
(1) Application.
(a) This section applies to internal combustion engines, fuel containers,
and pertinent equipment for the use of liquefied petroleum gases as
a motor fuel on easily movable, readily portable units including self-propelled
vehicles.
(b) Fuel containers and pertinent equipment for internal combustion
engines using liquefied petroleum gas where installation is
of the stationary type are covered by WAC
296-24-47509. This section does not apply to containers
for transportation of liquefied petroleum gases nor to marine
fuel use. All requirements of WAC
296-24-47505 apply to this section, unless otherwise noted
in WAC
296-24-47505.
(2) General.
(a) Fuel may be used from the cargo tank of a truck while in transit,
but not from cargo tanks on trailers or semitrailers. The use of fuel
from the cargo tanks to operate stationary engines is permitted providing
wheels are securely blocked.
(b) Passenger-carrying vehicles shall not be fueled while passengers
are on board.
(c) Reserved.
(d) LP-gas fueled industrial trucks shall comply with the Standard
for Type Designations, Areas of Use, Maintenance and Operation of Powered
Industrial Trucks, NFPA 505-1969.
(e) Engines on vehicles shall be shut down while fueling if the fueling
operation involves venting to the atmosphere.
(3) Design pressure and classification of fuel containers.
(a) Except as covered in (3)(b) and (c) of this section, containers
shall be in accordance with Table H-32.
(b) Reserved.
TABLE H-32
|
Minimum design pressures Of container lb. per sq. in. gage |
| Container
type |
For gases
with vapor press. Not to exceed lb. per sq. in. gage at 100°F
(37.8°C.) |
1949
and earlier editions of ASME Code (Par. U-68 U-69) |
1949
edition of Code (Par. U-200, U-201); 1950, 1952, 1956, 1959,
1962, 1965, and 1968 (Division 1) editions of ASME Code; All
editions of API-ASME Code2 |
| 2001 |
215 |
200 |
250 |
1Container type may be increased by increments of 25. The
minimum design pressure of containers shall be 100% of the container type
designation when constructed under 1949 or earlier editions of the ASME
Code (Par. U-68 and U-69). The minimum design pressure of containers shall
be 125% of the container type designation when constructed under: (1)
The 1949 ASME Code (Par. U-200 and U-201), (2) 1950, 1952, 1956, 1959,
1962, 1965, and 1968 (Division I) editions of the ASME Code, and (3) all
editions of the API-ASME Code.
2Construction of containers under the API-ASME Code is not
authorized after July 1, 1961.
(c) Containers manufactured and maintained under DOT specifications
and regulations may be used as fuel containers. When so used they shall
conform to all requirements of this section.
(d) All container inlets and outlets except safety relief valves and
gaging devices shall be labeled to designate whether they communicate
with vapor or liquid space. (Labels may be on valves.)
(4) Installation of fuel containers.
(a) Containers shall be located in a place and in a manner to minimize
the possibility of damage to the container. Containers located in the
rear of trucks and buses, when protected by substantial bumpers, will
be considered in conformance with this requirement. Fuel containers
on passenger-carrying vehicles shall be installed as far from the engine
as is practicable, and the passenger space and any space containing
radio equipment shall be sealed from the container space to prevent
direct seepage of gas to these spaces. The container compartment shall
be vented to the outside. In case the fuel container is mounted near
the engine or the exhaust system, the container shall be shielded against
direct heat radiation.
(b) Containers shall be installed with as much clearance as practicable
but never less than the minimum road clearance of the vehicle under
maximum spring deflection. This minimum clearance shall be to the bottom
of the container or to the lowest fitting on the container or housing,
whichever is lower.
(c) Permanent and removable fuel containers shall be securely mounted
to prevent jarring loose, slipping, or rotating, and the fastenings
shall be designed and constructed to withstand static loading in any
direction equal to twice the weight of the tank and attachments when
filled with fuel using a safety factor of not less than four based on
the ultimate strength of the material to be used. Field welding, when
necessary, shall be made only on saddle plates, lugs or brackets, originally
attached to the container by the tank manufacturer.
(d) Fuel containers on buses shall be permanently installed.
(e) Containers from which vapor only is to be withdrawn shall be installed
and equipped with suitable connections to minimize the accidental withdrawal
of liquid.
(5) Valves and accessories.
(a) Container valves and accessories shall have a rated working pressure
of at least 250 p.s.i.g., and shall be of a type suitable for liquefied
petroleum gas service.
(b) The filling connection shall be fitted with an approved double
back-pressure check valve, or a positive shutoff in conjunction with
an internal back-pressure check valve. On a removable container the
filler valve may be a hand operated shutoff valve with an internal excess
flow valve. Main shutoff valves on the container on liquid and vapor
must be readily accessible.
(c) With the exceptions of (5)(d)(iii) of this section, filling connections
equipped with approved automatic back-pressure check valves, and safety
relief valves, all connections to the containers having openings for
the flow of gas in excess of a No. 54 drill size shall be equipped with
approved automatic excess flow valves to prevent discharge of content
in case connections are broken.
(d) Liquid-level gaging devices:
(i) Variable liquid-level gages which require the venting of fuel
to the atmosphere shall not be used on fuel containers of industrial
trucks (including lift trucks).
(ii) On portable containers that may be filled in the vertical and/or
horizontal position, the fixed liquid-level gage shall indicate maximum
permitted filling level for both vertical and horizontal filling with
the container oriented to place the safety relief valve in communication
with the vapor space.
(iii) In the case of containers used solely in farm tractor service
and charged at a point at least 50 feet from any important building,
the fixed liquid-level gaging device may be so constructed that the
outward flow of container content exceeds that passed by a No. 54
drill size opening, but in no case shall the flow exceed that passed
by a No. 31 drill-size opening. An excess flow valve is not required.
Fittings equipped with such restricted drill size opening and container
on which they are used shall be marked to indicate the size of the
opening.
(iv) All valves and connections on containers shall be adequately
protected to prevent damage due to accidental contact with stationary
objects or from loose objects thrown up from the road, and all valves
shall be safeguarded against damage due to collision, overturning
or other accident. For farm tractors where parts of the vehicle provide
such protection to valves and fittings, the foregoing requirements
shall be considered fulfilled. However, on removable type containers
the protection for the fittings shall be permanently attached to the
container.
(v) (Exchange of removable fuel containers preferably should be done
outdoors but may be done indoors.) When removable fuel containers
are used, means shall be provided in the fuel system to minimize the
escape of fuel when the containers are exchanged. This shall be accomplished
by one of the following methods:
(A) Using an approved automatic quick-closing coupling (a type
closing in both directions when uncoupled) in the fuel line, or
(B) Closing the valve at the fuel container and allowing the engine
to run until the fuel in the line is consumed.
(6) Piping-Including pipe, tubing, and fittings.
(a) Pipe from fuel container to first-stage regulator shall be not
less than schedule 80 wrought iron or steel (black or galvanized), brass
or copper; or seamless copper, brass, or steel tubing. Steel tubing
shall have a minimum wall thickness of 0.049 inch. Steel pipe or tubing
shall be adequately protected against exterior corrosion. Copper tubing
shall be types K or L or equivalent having a minimum wall thickness
of 0.032 inch. Approved flexible connections may be used between container
and regulator or between regulator and gas-air mixer within the limits
of approval. The use of aluminum pipe or tubing is prohibited. In the
case of removable containers an approved flexible connection shall be
used between the container and the fuel line.
(b) All piping shall be installed, braced, and supported so as to reduce
to a minimum the possibility of vibration strains or wear.
(7) Safety devices.
(a) Spring-loaded internal type safety relief valves shall be used
on all motor fuel containers.
(b) The discharge outlet from safety relief valves shall be located
on the outside of enclosed spaces and as far as practicable from possible
sources of ignition, and vented upward within 45 degrees of the vertical
in such a manner as to prevent impingement of escaping gas upon containers,
or parts of vehicles, or on vehicles in adjacent lines of traffic. A
rain cap or other protector shall be used to keep water and dirt from
collecting in the valve.
(c) When a discharge line from the container safety relief valve is
used, the line shall be metallic, other than aluminum, and shall be
sized, located, and maintained so as not to restrict the required flow
of gas from the safety relief valve. Such discharge line shall be able
to withstand the pressure resulting from the discharge of vapor when
the safety relief valve is in the full open position. When flexibility
is necessary, flexible metal hose or tubing shall be used.
(d) Portable containers equipped for volumetric filling may be filled
in either the vertical or horizontal position only when oriented to
place the safety relief valve in communication with the vapor space.
(e) WAC
296-24-47505 (10)(1) for hydrostatic relief valves shall
apply.
(8) Vaporizers.
(a) Vaporizers and any part thereof and other devices that may be subjected
to container pressure shall have a design pressure of at least 250 p.s.i.g.
(b) Each vaporizer shall have a valve or suitable plug which will permit
substantially complete draining of the vaporizer. It shall be located
at or near the lowest portion of the section occupied by the water or
other heating medium.
(c) Vaporizers shall be securely fastened so as to minimize the possibility
of becoming loosened.
(d) Each vaporizer shall be permanently marked at a visible point as
follows:
(i) With the design pressure of the fuel-containing portion in p.s.i.g.
(ii) With the water capacity of the fuel-containing portion of the
vaporizer in pounds.
(e) Devices to supply heat directly to a fuel container shall be equipped
with an automatic device to cut off the supply of heat before the pressure
inside the fuel container reaches 80 percent of the start to discharge
pressure setting of the safety relief device on the fuel container.
(f) Engine exhaust gases may be used as a direct source of heat supply
for the vaporization of fuel if the materials of construction of those
parts of the vaporizer in contact with exhaust gases are resistant to
the corrosive action of exhaust gases and the vaporizer system is designed
to prevent excessive pressures.
(g) Vaporizers shall not be equipped with fusible plugs.
(9) Gas regulating and mixing equipment.
(a) Approved automatic pressure reducing equipment shall be installed
in a secure manner between the fuel supply container and gas-air mixer
for the purpose of reducing the pressure of the fuel delivered to the
gas-air mixer.
(b) An approved automatic shutoff valve shall be provided in the fuel
system at some point ahead of the inlet of the gas-air mixer, designed
to prevent flow of fuel to the mixer when the ignition is off and the
engine is not running. In the case of industrial trucks and engines
operating in buildings other than those used exclusively to house engines,
the automatic shutoff valve shall be designed to operate if the engine
should stop. Atmospheric type regulators (zero governors) shall be considered
adequate as an automatic shutoff valve only in cases of outdoor operation
such as farm tractors, construction equipment, irrigation pump engines,
and other outdoor stationary engine installations.
(c) The source of the air for combustion shall be completely isolated
from the passenger compartment, ventilating system, or air-conditioning
system.
(10) Stationary engines in buildings. Stationary engines and
gas turbines installed in buildings, including portable engines
used instead of or to supplement stationary engines, shall comply
with the Standard for the Institution and Use of Stationary Combustion
Engines and Gas Turbines, NFPA 37-1970, and the appropriate provisions
of WAC
296-24-47505 through 296-24-47509.
(11) Portable engines in buildings.
(a) Portable engines may be used in buildings only for emergency use,
except as provided by (11) of this section.
(b) Exhaust gases shall be discharged to outside the building or to
an area where they will not constitute a hazard.
(c) Provision shall be made to supply sufficient air for combustion
and cooling.
(d) An approved automatic shutoff valve shall be provided in the fuel
system ahead of the engine, designed to prevent flow of fuel to the
engine when the ignition is off or if the engine should stop.
(e) The capacity of LP-gas containers used with such engines shall
comply with the applicable occupancy provision of WAC
296-24-47507(5).
(12) Industrial trucks inside buildings.
(a) Reserved.
(b) Reserved.
(c) Reserved.
(d) Trucks shall not be left unattended in areas occupied by the public.
(e) Reserved.
(13) Garaging LP-gas-fueled vehicles.
(a) LP-gas-fueled vehicles may be stored or serviced inside garages provided
there are no leaks in the fuel system and the fuel tanks are not
filled beyond the maximum filling capacity specified in WAC
296-24-47505 (12)(a).
(b) LP-gas-fueled vehicles being repaired in garages shall have the container
shutoff valve closed except when fuel is required for engine operation.
(c) Such vehicles shall not be parked near sources of heat, open flames,
or similar sources of ignition or near open pits unless such pits are
adequately ventilated.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 04-19-051 (Order 03-10), § 296-24-47511,
filed 09/14/04, effective 02/01/05. Statutory Authority: RCW 49.17.010,
.040, .050. 99-17-094 (Order 99-01), § 296-24-47511, filed 08/17/99,
effective 12/01/99. Statutory Authority: Order 73-5, § 296-24-47511,
filed 5/9/73 and Order 73-4, § 296-24-47511, filed 5/7/73.]
WAC 296-24-47513
Storage of containers awaiting use or resale.
(1) Application. This section shall apply to the storage of portable
containers not in excess of one thousand pounds water capacity, filled
or partially filled, at user location but not connected for use, or in
storage for resale by dealers or resellers. This section shall not apply
to containers stored at charging plants or at plants devoted primarily
to the storage and distribution of LP-gas or other petroleum products.
(2) General.
(a) Containers in storage shall be located so as to minimize exposure
to excessive temperature rise, physical damage, or tampering by unauthorized
persons.
(b) Containers when stored inside shall not be located near exits,
stairways, or in areas normally used or intended for the safe exit of
people.
(c) Container valves shall be protected while in storage as follows:
(i) By setting into recess of container to prevent the possibility
of their being struck if the container is dropped upon a flat surface,
or
(ii) By ventilated cap or collar, fastened to container capable of
withstanding blow from any direction equivalent to that of a thirty-pound
weight dropped four feet. Construction must be such that a blow will
not be transmitted to a valve or other connection.
(d) The outlet valves of containers in storage shall be closed.
(e) Empty containers which have been in LP-gas service should preferably
be stored in the open. When stored inside, they shall be considered
as full containers for the purpose of determining the maximum quantity
of LP-gas permitted by this section.
(3) Storage within buildings frequented by the public.
(a) DOT specification containers having a maximum individual water
capacity of two and one-half pounds, used with completely self-contained
hand torches and similar applications, are permitted to be stored or
displayed in a building frequented by the public. The display of such
containers shall be limited to a total of twenty-four units of each
brand and size. The total quantity on display and in storage shall not
exceed two hundred pounds LP-gas.
(b) Storage as provided in subsection (5) of this section shall not
be permitted within or attached to such a building.
(4) Storage within buildings not frequented by the public (such as industrial
buildings).
(a) The quantity of LP-gas stored shall not exceed three hundred pounds
(approximately two thousand five hundred fifty cubic feet in vapor form)
except as provided in subsection (5) of this section.
(b) Containers carried as a part of service equipment on highway mobile
vehicles are not to be considered in the total storage capacity in (a)
of this subsection provided such vehicles are stored in private garages,
and are limited to one container per vehicle with an LP-gas capacity
of not more than one hundred pounds. All container valves shall be closed.
(5) Storage within special buildings or rooms.
(a) The quantity of LP-gas stored in special buildings or rooms shall
not exceed ten thousand pounds.
(b) The walls, floors, and ceilings of container storage rooms that
are within or adjacent to other parts of the building shall be constructed
of material having at least a two-hour fire resistance rating.
(c) A portion of the exterior walls or roof having an area not less
than ten percent of that of the combined area of the enclosing walls
and roof shall be of explosion relieving construction.
(d) Each opening from such storage rooms to other parts of the building
shall be protected by a one and one-half-hour "(B)" fire door listed
by a nationally recognized testing laboratory. Refer to federal regulation
29 CFR 1910.7 for definition of nationally recognized testing laboratory.
(e) Such rooms shall have no open flames for heating or lighting.
(f) Such rooms shall be adequately ventilated both top and bottom to
the outside only. The openings from such vents shall be at least five
feet away from any other opening into any building.
(g) The floors of such rooms shall not be below ground level. Any space
below the floor shall be of solid fill or properly ventilated to the
open air.
(h) Such storage rooms shall not be located adjoining the line of property
occupied by schools, churches, hospitals, athletic fields or other points
of public gathering.
(i) Fixed electrical equipment shall be installed in accordance with
WAC
296-24-47505(18).
(6) Storage outside of buildings.
(a) Storage outside of buildings, for containers awaiting use or resale,
shall be located in accordance with Table H-33 with respect to:
(i) The nearest important building or group of buildings;
(ii) The line of adjoining property which may be built upon;
(iii) Busy thoroughfares;
(iv) The line of adjoining property occupied by schools, churches,
hospitals, athletic fields, or other points of public gathering.
TABLE H-33
| Quantity
of LP-gas stored |
Distance |
| 500 pounds
or less |
0 |
| 501 to 2,500
pounds |
0* |
| 2,501 to
6,000 pounds |
10 feet |
| 6,001 to
10,000 pounds |
20 feet |
| Over 10,000
pounds |
25 feet |
*Container or containers shall be at least ten feet from any building
on adjoining property, any sidewalk, or any of the exposures described
in (a)(iii) or (iv) of this subsection.
(b) Containers shall be in a suitable enclosure or otherwise protected
against tampering.
(7) Fire protection. Storage locations other than supply depots separated
and located apart from dealer, reseller, or user establishments shall
be provided with at least one approved portable fire extinguisher having
a minimum rating of 8-B, C.
Note: For additional requirements relating to portable
fire extinguishers see WAC
296-800-300.
[Statutory Authority: Chapter 49.17 RCW.
88-23-054 (Order 88-25), § 296-24-47513, filed 11/14/88. Statutory Authority:
RCW 49.17.040, 49.17.050, 49.17.240, chapters 43.22 and 42.30 RCW. 80-17-015
(Order 80-21), § 296-24-47513, filed 11/13/80; Order 76-6, § 296-24-47513,
filed 3/1/76; Order 73-5, § 296-24-47513, filed 5/9/73 and Order 73-4,
§ 296-24-47513, filed 5/7/73.]
WAC 296-24-47517
Liquefied petroleum gas service stations.
(1) Application. This section applies to storage containers,
and dispensing devices, and pertinent equipment in service stations
where LP-gas is stored and is dispensed into fuel tanks of motor
vehicles. See WAC
296-24-47511 for requirements covering use of LP-gas as a
motor fuel. All requirements of WAC
296-24-47505 apply to this section unless otherwise noted.
(2) Design pressure and classification of storage containers. Storage
containers shall be designed and classified in accordance with Table H-34.
(3) Container valves and accessories.
(a) A filling connection on the container shall be fitted with one
of the following:
(i) A combination back-pressure check and excess flow valve.
(ii) One double or two single back-pressure valves.
(iii) A positive shutoff valve, in conjunction with either:
(A) An internal back-pressure valve, or
(B) An internal excess flow valve.
In lieu of an excess flow valve, filling connections may be fitted
with a quick-closing internal valve, which shall remain closed except
during operating periods. The mechanism for such valves may be provided
with a secondary control which will cause it to close automatically
in case of fire. When a fusible plug is used its melting point shall
not exceed 220°F.
TABLE H-34
|
Minimum design pressures Of container lb. per sq. in. gage |
| Container
type |
For gases
with vapor press. Not to exceed lb. per sq. in. gage at 100°F
(37.8°C.) |
1949
and earlier editions of ASME Code (Par. U-68 U-69) |
1949
edition of Code (Par. U-200, U-201); 1950, 1952, 1956, 1959,
1962, 1965, and 1968 (Division 1) editions of ASME Code; All
editions of API-ASME Code2 |
| 2001 |
215 |
200 |
250 |
1Container type may be increased by increments of 25. The
minimum design pressure of containers shall be 100% of the container type
designation when constructed under 1949 or earlier editions of ASME Code
(Par. U68 and U-69). The minimum design pressure of containers shall be
125% of the container type designation when constructed under: (1) The
1949 ASME Code (Par. U-200 and U-201), (2) 1950, 1952, 1956, 1959, 1962,
1965, and 1968 (Division I) editions of the ASME Code, and (3) all editions
of the API-ASME Code.
2Construction of containers under the API-ASME Code is not
authorized after July 1, 1961.
(b) A filling pipe inlet terminal not on the container shall be fitted
with a positive shutoff valve in conjunction with either:
(i) A back pressure check valve, or
(ii) An excess flow check valve.
(c) All openings in the container except those listed below shall be
equipped with approved excess flow check valves:
(i) Filling connections as provided in (3)(a) of this section.
(ii) Safety relief connections as provided in WAC
296-24-47505 (7)(b).
(iii) Liquid-level gaging devices as provided in WAC
296-24-47505 (7)(d) and (19)(d).
(iv) Pressure gage connections as provided in WAC
296-24-47505 (7)(e).
(d) All container inlets and outlets except those listed below shall
be labeled to designate whether they connect with vapor or liquid (labels
may be on valves):
(i) Safety relief valves.
(ii) Liquid-level gaging devices.
(iii) Pressure gages.
(e) Each storage container shall be provided with a suitable pressure
gage.
(4) Safety-relief valves.
(a) All safety-relief devices shall be installed as follows:
(i) On the container and directly connected with the vapor space.
(ii) Safety-relief valves and discharge piping shall be protected
against physical damage. The outlet shall be provided with loose-fitting
rain caps. There shall be no return bends or restrictions in the discharge
piping.
(iii) The discharge from two or more safety relief valves having
the same pressure settings may be run into a common discharge header.
The cross-sectional area of such header shall be at least equal to
the sum of the individual discharges.
(iv) Discharge from any safety relief device shall not terminate
in any building nor beneath any building.
(b) Aboveground containers shall be provided with safety relief valves
as follows:
(i) The rate of discharge, which may be provided by one or more valves,
shall be not less than that specified in WAC
296-24-47505 (10)(b).
(ii) The discharge from safety relief valves shall be vented to the
open air unobstructed and vertically upwards in such a manner as to
prevent any impingement of escaping gas upon the container; loose-fitting
rain caps shall be used. On a container having a water capacity greater
than 2,000 gallons, the discharge from the safety relief valves shall
be vented away from the container vertically upwards to a point at
least 7 feet above the container. Suitable provisions shall be made
so that any liquid or condensate that may accumulate inside of the
relief valve or its discharge pipe will not render the valve inoperative.
If a drain is used, a means shall be provided to protect the container,
adjacent containers, piping, or equipment against impingement of flame
resulting from ignition of the product escaping from the drain.
(c) Underground containers shall be provided with safety relief valves
as follows:
(i) The discharge from safety-relief valves shall be piped vertically
upward to a point at least 10 feet above the ground. The discharge lines
or pipes shall be adequately supported and protected against physical
damage.
(ii) Where there is a probability of the manhole or housing becoming
flooded, the discharge from regulator vent lines should be above the
highest probable water level.
(iii) If no liquid is put into a container until after it is buried
and covered, the rate of discharge of the relief valves may
be reduced to not less than 30 percent of the rate shown in
WAC
296-24-47505 (10)(b). If liquid fuel is present during installation
of containers, the rate of discharge shall be the same as for
aboveground containers. Such containers shall not be uncovered
until emptied of liquid fuel.
(5) Capacity of liquid containers. Individual storage containers shall
not exceed 30,000 gallons water capacity.
(6) Installation of storage containers.
(a) Each storage container used exclusively in service station operation
shall comply with the following table which specifies minimum distances
to a building, groups of buildings, and adjoining property lines which
may be built upon.
| Minimum
Distances |
| Water
capacity per container (gallons) |
Aboveground
and underground (feet) |
Between
aboveground containers (feet) |
| Up to 2,000
Over 2,000 |
25
50 |
3
5 |
Note: The above distances may be reduced to not
less than 10 feet for service station buildings of other than wood frame
construction.
(i) Readily ignitable material including weeds and long dry grass,
shall be removed within 10 feet of containers.
(ii) The minimum separation between LP-gas containers and flammable
liquid tanks shall be 20 feet and the minimum separation between a
container and the centerline of the dike shall be 10 feet.
(iii) LP-gas containers located near flammable liquid containers
shall be protected against the flow or accumulation of flammable liquids
by diking, diversion curbs, or grading.
(iv) LP-gas containers shall not be located within diked areas for
flammable liquid containers.
(v) Field welding is permitted only on saddle plates or brackets
which were applied by the container manufacturer.
(vi) When permanently installed containers are interconnected, provision
shall be made to compensate for expansion, contraction, vibration,
and settling of containers and interconnecting piping. Where flexible
connections are used, they shall be of an approved type and shall
be designed for a bursting pressure of not less than five times the
vapor pressure of the product at 100°F. The use of nonmetallic hose
is prohibited for interconnecting such containers.
(vii) Where high water table or flood conditions may be encountered
protection against container flotation shall be provided.
(b) Aboveground containers shall be installed in accordance with
this section.
(i) Containers may be installed horizontally or vertically.
(ii) Containers shall be protected by crash rails or guards to prevent
physical damage unless they are so protected by virtue of their location.
Vehicles shall not be serviced within 10 feet of containers.
(iii) Container foundations shall be of substantial masonry or other
noncombustible material. Containers shall be mounted on saddles which
shall permit expansion and contraction, and shall provide against
the excessive concentration of stresses. Corrosion protection shall
be provided for tank-mounting areas. Structural metal container supports
shall be protected against fire. This protection is not required on
prefabricated storage and pump assemblies, mounted on a common base,
with container bottom not more than 24 inches above ground and whose
water capacity is 2,000 gallons or less if the piping connected to
the storage and pump assembly is sufficiently flexible to minimize
the possibility of breakage or leakage in the event of failure of
the container supports.
(c) Underground containers shall be installed in accordance with this
section.
(i) Containers shall be given a protective coating before being placed
under ground. This coating shall be equivalent to hot-dip galvanizing
or to two coatings of red lead followed by a heavy coating of coal
tar or asphalt. In lowering the container into place, care shall be
exercised to minimize abrasion or other damage to the coating. Damage
to the coating shall be repaired before back-filling.
(ii) Containers shall be set on a firm foundation (firm earth may
be used) and surrounded with earth or sand firmly tamped in place.
Backfill should be free of rocks or other abrasive materials.
(iii) A minimum of 2 feet of earth cover shall be provided. Where
ground conditions make compliance with this requirement impractical,
equivalent protection against physical damage shall be provided. The
portion of the container to which manhole and other connections are
attached need not be covered. If the location is subjected to vehicular
traffic, containers shall be protected by a concrete slab or other
cover adequate to prevent the weight of a loaded vehicle imposing
concentrated direct loads on the container shell.
(7) Protection of container fittings. Valves, regulators, gages, and
other container fittings shall be protected against tampering and physical
damage.
(8) Transport truck unloading point.
(a) During unloading, the transport truck shall not be parked on public
thoroughfares and shall be at least 5 feet from storage containers and
shall be positioned so that shutoff valves are readily accessible.
(b) The filling pipe inlet terminal shall not be located within a building
nor within 10 feet of any building or driveway. It shall be protected
against physical damage.
(9) Piping, valves, and fittings.
(a) Piping may be underground, above ground, or a combination of both.
It shall be well supported and protected against physical damage and
corrosion.
(b) Piping laid beneath driveways shall be installed to prevent physical
damage by vehicles.
(c) Piping shall be wrought iron or steel (black or galvanized), brass
or copper pipe; or seamless copper, brass, or steel tubing and shall
be suitable for a minimum pressure of 250 p.s.i.g. Pipe joints may be
screwed, flanged, brazed, or welded. The use of aluminum alloy piping
or tubing is prohibited.
(d) All shutoff valves (liquid or gas) shall be suitable for liquefied
petroleum gas service and designed for not less than the maximum pressure
to which they may be subjected. Valves which may be subjected to container
pressure shall have a rated working pressure of at least 250 p.s.i.g.
(e) All materials used for valve seats, packing, gaskets, diaphragms,
etc., shall be resistant to the action of LP-gas.
(f) Fittings shall be steel, malleable iron, or brass having a minimum
working pressure of 250 p.s.i.g. Cast iron pipe fittings, such as ells,
tees and unions shall not be used.
(g) All piping shall be tested aft |