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WAC
296-304-09019 Fall protection--General requirement.
The employer must provide and ensure the use of fall protection
when employees work aloft or elsewhere at elevations more than
5 feet above a solid surface.
[Statutory Authority: RCW 49.17.040,
49.17.050, 49.17.060; 98-02-006 (Order 96-18), § 296-304-09019,
filed 12/26/97, effective 3/1/98.]
WAC
296-304-09021 Personal fall arrest systems (PFAS).
Personal fall arrest systems must meet the requirements of
this section.
(1) The employer must ensure that connectors and anchorages
meet the following criteria:
(a) Connectors are made of drop forged, pressed, or formed
steel or of materials with equivalent strength.
(b) Connectors have a corrosion-resistant finish, and all
surfaces and edges are smooth to prevent damage to the interfacing
parts of the system.
(c) D-rings and snaphooks can sustain a minimum tensile load
of 5,000 pounds (22.24 Kn).
(d) D-rings and snaphooks are proof-tested to a minimum tensile
load of 3,600 pounds (16 Kn) without cracking, breaking, or
being permanently deformed.
(e) Snaphooks lock and are designed and used to prevent disengagement
of the snaphook by contact of the snaphook keeper with the connected
part.
(f) On suspended scaffolds or similar work platforms with
horizontal lifelines that may become vertical lifelines, the
devices used for connection to the horizontal lifeline can lock
in any direction on the lifeline.
(g) Anchorages used for attachment of personal fall arrest
equipment are independent of any anchorage used to support or
suspend platforms.
(h) Anchorages can support at least 5,000 pounds (22.24 Kn)
per employee attached, or are designed, installed, and used
as follows:
(i) As part of a complete personal fall arrest system that
maintains a safety factor of at least two; and
(ii) Under the direction and supervision of a qualified
person.
(2) The employer must ensure that lifelines, lanyards, and personal
fall arrest systems meet the following criteria:
(a) When vertical lifelines are used, each employee has a
separate lifeline.
(b) Vertical lifelines and lanyards have a minimum tensile
strength of 5,000 pounds (22.24 Kn).
(c) Self-retracting lifelines and lanyards that automatically
limit free fall distances to 2 feet (0.61 m) or less can sustain
a minimum tensile load of 3000 pounds (13.34 Kn) applied to
a self-retracting lifeline or lanyard with the lifeline or lanyard
in the fully extended position.
(d) Self-retracting lifelines and lanyards which do not limit
free fall distance to 2 feet (0.61 m) or less, ripstitch lanyards
and tearing and deforming lanyards can sustain a minimum static
tensile load of 5,000 pounds (22.24 Kn) applied to the device
when they are in the fully extended position.
(e) Horizontal lifelines are designed, installed, and used
under the supervision of a qualified person, and only used as
part of a complete personal fall arrest system that maintains
a safety factor of at least two.
Note: The system strength needs below are
based on a maximum combined weight of employee and tools of 310
pounds. If combined weight is more than 310 pounds (140.62 kg),
appropriate allowances must be made or the system will not be
in compliance.
(f) Effective April 20, 1998, the employer must ensure that
personal fall arrest systems:
(i) Limit the maximum arresting force on a falling employee
to 1,800 pounds (8 Kn) when used with a body harness;
(ii) Bring a falling employee to a complete stop and limit
the maximum deceleration distance an employee travels to 3.5
feet (1.07 m); and
(iii) Are strong enough to withstand twice the potential
impact energy of an employee free falling a distance of 6
feet (1.8 m), or the free fall distance permitted by the system,
whichever is less.
(g) The employer must ensure that personal fall arrest systems
are rigged so that an employee can neither free fall more than
6 feet (1.83 m) nor contact any lower level.
(3) The employer must select, use, and care for systems and
system components according to the following requirements:
(a) Lanyards are attached to employees using personal fall
arrest systems, as follows:
The attachment point of a body harness is in the center of
the wearer's back near the shoulder level, or above the wearer's
head. If the maximum free fall distance is less than 20 inches,
the attachment point may be located in the chest position.
(b) Ropes and straps (webbing) used in lanyards, lifelines
and strength components of body harnesses are made from synthetic
fibers or wire rope.
(c) Ropes, harnesses, and lanyards are compatible with their
hardware.
(d) Lifelines and lanyards are protected against cuts, abrasions,
burns from hot work operations and deterioration by acids, solvents,
and other chemicals.
(e) Personal fall arrest systems are inspected before each
use for mildew, wear, damage, and other deterioration. Defective
components are removed from service.
(f) Personal fall arrest systems and components subjected
to impact loading are immediately removed from service and not
used again for employee protection until inspected and determined
by a qualified persons to be undamaged and suitable for reuse.
(g) The employer must provide for prompt rescue of employees
in the event of a fall or must ensure that employees are able
to rescue themselves.
(h) Personal fall arrest systems and components are used only
for employee fall protection and not to hoist materials.
(4) Training. Before using personal fall arrest equipment, the
employer must ensure that each affected employee is trained to
understand the application limits of the equipment and proper
hook-up, anchoring, and tie-off techniques. Affected employees
must also be trained to demonstrate the proper use, inspection,
and storage of their equipment.
[Statutory Authority: RCW 49.17.010,
49.17.040, 49.17.050, and 49.17.060. 03-04-099 (Order 02-31),
§ 296-304-09021, filed 02/04/03, effective 08/01/03. Statutory
Authority: RCW 49.17.040, 49.17.050, 49.17.060; 98-02-006 (Order
96-18), § 296-304-09021, filed 12/26/97, effective 3/1/98.]
WAC
296-304-09023 Positioning device systems.
The employer must ensure that positioning device systems and
their use meet the requirements of this section.
(1) The employer must ensure that connectors and anchorages
meet the following criteria:
(a) Connectors have a corrosion-resistant finish, and all
surfaces and edges are smooth to prevent damage to interfacing
parts of this system.
(b) Connecting assemblies have a minimum tensile strength
of 5,000 pounds (22.24 Kn).
(c) Positioning device systems are secured to an anchorage
that can support at least twice the potential impact load of
an employee's fall.
(d) Only locking type snaphooks are used in positioning device
systems.
(2) The employer must ensure that positioning device systems
meet the following criteria:
(a) Restraint (tether) lines have a minimum breaking strength
of 3,000 pounds (13.34 Kn).
(b) Beginning April 20, 1998, the following system performance
criteria for positioning device systems are met:
(i) A window cleaner's positioning system can withstand
without failure, a drop test consisting of a 6-foot (1.83
m) drop of a 250-pound (113.34 kg) weight. The system limits
the initial arresting force to a maximum of 2,000 pounds (8.89
Kn), with a maximum duration of 2 milliseconds. The system
limits any subsequent arresting forces imposed on the falling
employee to a maximum of 1,000 pounds (4.45 Kn);
(ii) All other positioning device systems can withstand
without failure a drop test consisting of a 4-foot (1.22 m)
drop of a 250-pound (113.34 kg) weight.
(3) The employer must ensure that a positioning device system
is used and cared for according to the following requirements:
(a) Positioning device systems are inspected before each use
for mildew, wear, damage, and other deterioration. Defective
components are removed from service.
(b) A positioning device system or component subjected to
impact loading is immediately removed from service and not used
again for employee protection, unless inspected and determined
by a qualified person to be undamaged and suitable for reuse.
(4) Training. Before using a positioning device system, the
employer must ensure that employees are trained in the application
limits, proper hook-up, anchoring and tie-off techniques, methods
of use, inspection, and storage of positioning device systems.
[Statutory Authority: RCW 49.17.010,
49.17.040, 49.17.050, and 49.17.060. 03-04-099 (Order 02-31),
§ 296-304-09023, filed 02/04/03, effective 08/01/03. Statutory
Authority: RCW 49.17.040, 49.17.050, 49.17.060; 98-02-006 (Order
96-18), § 296-304-09023, filed 12/26/97, effective 3/1/98.]
WAC
296-304-100 Ship's machinery and piping systems-Scope and
application.
All sections of this chapter which include WAC 296-304-100
in this section number apply to ship's machinery and piping systems
and sections WAC 296-304-10001
to 296-304-10007
apply only to shipbuilding and ship repairing.
[Order 74-25, § 296-304-100,
filed 5/7/74.]
WAC
296-304-10001 Ship's boilers.
(1) Before work is performed in the fire, steam, or water spaces
of a boiler where employees may be subject to injury from the
direct escape of a high temperature medium, such as steam, or
water, oil, or other medium at a high temperature entering from
an interconnecting system, the employer shall insure that the
following steps are taken:
(a) The isolation and shutoff valves connecting the dead boiler
with the live system or systems shall be secured, blanked, and
tagged indicating that employees are working in the boiler.
This tag shall not be removed nor the valves unblanked until
it is determined that this may be done without creating a hazard
to the employees working in the boiler, or until the work in
the boiler is completed. Where valves are welded instead of
bolted at least two isolation and shutoff valves connecting
the dead boiler with the live system or systems shall be secured,
locked and tagged.
(b) Drain connections to atmosphere on all of the dead interconnecting
systems shall be opened for visual observation of drainage.
(d) A warning sign calling attention to the fact that employees
are working in the boilers shall be hung in a conspicuous location
in the engine room. This sign shall not be removed until it
is determined that the work is completed and all employees are
out of the boilers.
[Order 74-25, § 296-304-10001,
filed 5/7/74.]
WAC
296-304-10003 Ship's piping systems. Before work is performed
on a valve, fitting, or section of piping in a piping system where
employees may be subject to injury from the direct escape of steam,
or water, oil, or other medium at a high temperature, the employer
shall insure that the following steps are taken:
(1) The isolation and shutoff valves connecting the dead system
with the live system or systems shall be secured, blanked, and
tagged indicating that employees are working on the systems.
This tag shall not be removed nor the valves unblanked until
it is determined that this may be done without creating a hazard
to the employees working on the system, or until the work on
the system is completed. Where valves are welded instead of
bolted at least two isolation and shutoff valves connecting
the dead system with the live system or systems shall be secured,
locked, and tagged.
(2) Drain connections to atmosphere on all of the dead interconnecting
systems shall be opened for visual observation of drainage.
[Statutory Authority: RCW 49.17.010,
49.17.040, 49.17.050, and 49.17.060. 03-04-099 (Order 02-31),
§ 296-304-10003, filed 02/04/03, effective 08/01/03. Order
74-25, § 296-304-10003, filed 5/7/74.]
WAC
296-304-10005 Ship's propulsion machinery.
(1) Before work is performed on the main engine, reduction gear,
or connecting accessories, the employer shall ensure that the
following steps are taken:
(a) The jacking gear shall be engaged to prevent the main
engine from turning over. A sign shall be posted at the throttle
indicating that the jacking gear is engaged. This sign shall
not be removed until the jacking gear can be safely disengaged.
(b) If the jacking gear is steam driven, the stop valves to
the jacking gear shall be secured, locked, and tagged indicating
that employees are working on the main engine.
(c) If the jacking gear is electrically driven, the circuit
controlling the jacking gear shall be deenergized by tripping
the circuit breaker, opening the switch or removing the fuse,
whichever is appropriate. The breaker, switch, or fuse location
shall be tagged indicating that employees are working on the
main engine.
(2) Before the jacking engine is operated, the following precautions
shall be taken:
(a) A check shall be made to ensure that all employees, equipment,
and tools are clear of the engine, reduction gear, and its connecting
accessories.
(b) A check shall be made to ensure that all employees, equipment
and tools are free of the propeller.
(3) Before work is started on or in the immediate vicinity of
the propeller, a warning sign calling attention to the fact that
employees are working in that area shall be hung in a conspicuous
location in the engine room. This sign shall not be removed until
it is determined that the work is completed and all employees
are free of the propeller.
(4) Before the main engine is turned over (e.g., when warming
up before departure or testing after an overhaul) a check shall
be made to ensure that all employees, equipment, and tools are
free of the propeller.
[Order 76-7, § 296-304-10005,
filed 3/1/76; Order 74-25, § 296-304-10005, filed 5/7/74.]
WAC
296-304-10007 Ship's deck machinery.
(1) Before work is performed on the anchor windlass or any of
its attached accessories, the employer shall ensure that the following
steps are taken:
(a) The devil claws (also known as chain toppers) shall be
made fast to the anchor chains.
(b) The riding pawls shall be in the engaged position.
(c) In the absence of devil claws and riding pawls, the anchor
chains shall be secured to a suitable fixed structure of the
vessel.
[Statutory Authority: RCW 49.17.010,
49.17.040, 49.17.050, and 49.17.060. 03-04-099 (Order 02-31),
§ 296-304-10007, filed 02/04/03, effective 08/01/03. Order
74-25, § 296-304-10007, filed 5/7/74.]
WAC
296-304-110 Portable, unfired pressure vessels, drums and
containers, other than ship's equipment-Scope and application.
All sections of this chapter which include WAC 296-304-110
in the section number apply to portable, unfired pressure vessels,
drums and containers, other than ship's equipment and WAC 296-304-11001
to 296-304-11003
applies only to shipbuilding and ship repairing.
[Order 74-25, § 296-304-110,
filed 5/7/74.]
WAC
296-304-11001 Portable air receivers and other unfired pressure
vessels.
(1) Portable, unfired pressure vessels, built after the effective
date of this regulation, shall be marked and reported indicating
that they have been designed and constructed to meet the standards
of the American Society of Mechanical Engineers Boiler and Pressure
Vessel Code, Section VIII, Rules for Construction of Unfired Pressure
Vessels, 1963. They shall be subjected to a hydrostatic pressure
test of one and one-half times the working pressure of the vessels.
(2) Portable, unfired pressure vessels, not built to the code
requirements of (1) of this section, and built prior to the effective
date of this regulation, shall be examined quarterly by a competent
person, and approved by the state boiler inspecting division.
They shall be subjected yearly to a hydrostatic pressure test
of one and one-half times the working pressure of the vessels.
(3) The relief valves on the portable, unfired pressure vessels
in (1) and (2) of this section shall be set to the safe working
pressure of the vessels, or set to the lowest safe working pressure
of the systems, whichever is lower.
(4) A record of such examinations and tests made in compliance
with the requirements of (1) and (2) of this section shall be
maintained.
[Order 74-25, § 296-304-11001,
filed 5/7/74.]
WAC
296-304-11003 Drums and containers.
(1) Shipping drums and containers shall not be pressurized to
remove their contents.
(2) A temporarily assembled pressurized piping system conveying
hazardous liquids or gases shall be provided with a relief valve
and by-pass to prevent rupture of the system and the escape of
such hazardous liquids or gases.
(3) Pressure vessels, drums and containers containing toxic
or flammable liquids or gases shall not be stored or used where
they are subject to open flame, hot metal, or other sources of
artificial heat.
(4) Unless pressure vessels, drums and containers of 30 gallon
capacity or over containing flammable or toxic liquids or gases
are placed in an out-of-the-way area where they will not be subject
to physical injury from an outside source, barriers or guards
shall be erected to protect them from such physical injury.
(5) Containers of 55 gallons or more capacity containing flammable
or toxic liquid shall be surrounded by dikes or pans which enclose
a volume equal to at least 35 percent of the total volume of the
containers.
(6) Fire extinguishers adequate in number and suitable for the
hazard shall be provided. These extinguishers shall be located
in the immediate area where pressure vessels, drums and containers
containing flammable liquids or gases are stored or in use. Such
extinguishers shall be ready for use at all times.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-03-163 (Order 06-30), § 296-304-11003,
filed 01/24/07, effective 04/01/07. Order 74-25, § 296-304-11003,
filed 5/7/74.]
WAC
296-304-120 Electrical machinery-Electrical circuits and distribution
boards.
(1) Before an employee is permitted to work on an electrical
circuit, except when the circuit must remain energized for testing
and adjusting, the circuit shall be deenergized and checked at
the point at which the work is to be done to insure that it is
actually deenergized. When testing or adjusting an energized circuit
a rubber mat, duck board, or other suitable insulation shall be
used underfoot where an insulated deck does not exist.
(2) Deenergizing the circuit shall be accomplished by opening
the circuit breaker, opening the switch, or removing the fuse,
whichever method is appropriate. The circuit breaker, switch,
or fuse location shall be tagged to indicate that an employee
is working on the circuit. Such tags shall not be removed nor
the circuit energized until it is definitely determined that the
work on the circuit has been completed.
(3) When work is performed immediately adjacent to an open-front
energized board or in back of an energized board, the board shall
be covered or some other equally safe means shall be used to prevent
contact with any of the energized parts.
Note: WAC 296-304-120
is applicable only to shipbuilding and ship repairing.
[Order 74-25, § 296-304-120,
filed 5/7/74.]
WAC
296-304-130 Gear certification-General provisions.
All sections of this chapter which include WAC
296-304-130 in the section number apply to gear certification.
[Order 74-25, § 296-304-130,
filed 5/7/74.]
WAC
296-304-13001 Purpose and scope.
(1) The regulations in this part implement WAC 296-304-07001
through 296-304-07013.
They provide procedures and standards governing accreditation
of persons by the department of labor and industries, for the
purpose of certificating shore-based material handling devices,
and the manner in which such certification shall be performed.
(2) Accreditation is not required, and the regulations of this
part are not applicable, under the following circumstances:
(a) Persons not required to be accredited for gear certification
purposes, may, nevertheless, apply for and receive accreditation
by the department of labor and industries. The appropriate portions
of this section shall apply to persons accredited except insofar
as exemptions may be granted.
[Order 74-25, § 296-304-13001,
filed 5/7/74.]
WAC
296-304-13003 Definitions of terms.
(1) “Vessel” means every description of watercraft
or other artificial contrivance used or capable of being used,
as a means of transportation on water, including special-purpose
floating structures not primarily designed for or used as a means
of transportation on water.
(2) Except as otherwise noted, “cargo gear,” as
used in WAC 296-304-140
through 296-304-17023,
includes that gear forming a part of a vessel's equipment which
is used for the handling of cargo other than bulk liquids, but
does not include gear which is used only for handling or holding
hoses, handling ships' stores, handling the gangway, or boom conveyor
belt systems for the self-unloading of bulk cargo vessels.
(3) With reference to equipment covered by this section.
(a) “Derrick” means-
(i) When applied to vessels' cargo handling gear, a mechanical
device for lifting, including a boom which is suspended at
its head by a topping lift from a mast, king post, or similar
structure, controlled in the horizontal plane by vangs, and
used either singly or in pairs with married falls;
(ii) When applied to shore-based material handling devices,
a mechanical device intended for lifting, with or without
a boom supported at its head by a topping lift from a mast,
fixed A frame, or similar structure. The mast or equivalent
member may or may not be supported by guys or braces. The
boom, where fitted, may or may not be controlled in the horizontal
plane by guys (vangs). The term includes shear legs.
(b) “Crane” means a mechanical device intended
for lifting or lowering a load and moving it horizontally, in
which the hoisting mechanism is an integral part of the machine.
A crane may be a fixed or mobile machine.
(c) “Bulk cargo spout” means a spout, which may
or may not be telescopic and may or may not have removable sections,
but is suspended over the vessel from some overhead structure
by wire rope or other means. Such a spout is often used with
a “thrower” or “trimming machine.” A
grain loading spout is an example of those covered by this definition.
(d) “Bulk cargo sucker” means a pneumatic conveyor
which utilizes a spout-like device, which may be adjustable
vertically and/or laterally, and which is suspended over a vessel
from some overhead structure by wire rope or other means. An
example of an installation of this nature is the “grain
sucker” used to discharge grain from barges.
(4) “Director” means the director of the department
of labor and industries, or his authorized representative.
(5) “Bureau” means the Bureau of Labor Standards,
U.S. Department of Labor.
(6) “Person” includes any individual, partnership,
corporation, agency, association, or organization.
(7) “Competent person” means:
(a) An individual qualified to perform gear certification
functions with respect to vessels' cargo handling gear, as specifically
set forth in WAC 296-304-17023.
(b) An individual qualified under the provisions of WAC 296-304-180
through
296-304-18003 and 296-304-190
through 296-304-19001
to perform gear certification functions with respect to shore-based
material handling devices.
(8) “Ton” means a ton of 2,240 pounds when applied
to vessels' cargo handling gear, and a ton of 2,000 pounds when
applied to shore-based material handling devices or to shore-type
cranes permanently mounted aboard barges or other vessels employed
in domestic trade and designed on the basis of the 2,000-pound
ton. Capacity ratings may be stated in pounds.
(9) “Nondestructive” examination means examination
of structure or parts by electronic, ultrasonic, or other nondestructive
examination suitable for the purpose.
[Order 74-25, § 296-304-13003,
filed 5/7/74.]
WAC
296-304-140 Procedure governing accreditation-Scope and application.
All sections of this chapter which include WAC 296-304-140
in the section number apply to procedure governing accreditation.
[Order 74-25, § 296-304-140,
filed 5/7/74.]
WAC
296-304-14001 Application for accreditation.
(1) Application. Any person seeking accreditation shall file
an original and duplicate copy of an application for accreditation
with the director of the department of labor and industries, on
a form provided by the department of labor and industries, for
this purpose. Each application shall be signed and certified by
the applicant and, if the applicant is an agency or organization,
by a responsible officer of such agency or organization.
(2) Contents of application. The application form shall include
the following information:
(a) A statement detailing the applicable types of work performed
by the applicant in the past, noting the amount and extent of
such work performed within the previous three years, listing
representative vessels involved, and including representative
job orders if available, or equivalent evidence;
(b) Descriptive details concerning any testing instruments
and heat treatment furnaces which are to be used in conducting
required tests or heat treatments. Test reports indicating that
instruments meet the accuracy standards set forth in this section
shall be included;
(c) A list setting forth the ports in which applicant currently
conducts his business as well as those in which he proposes
to conduct gear certification activities;
(d) A list of the applicant's responsible qualified personnel,
both supervisory and managerial and including any surveyors,
with resumes of their individual experience in the testing,
examination, inspection and heat treatment of cargo gear. Such
list shall include any branch office personnel or surveyors
appointed to act in the applicant's behalf in any of the ports
of the United States: Provided, however, That where the submission
of individual resumes would be unduly burdensome because of
the large number of persons engaged in the applicant's behalf,
the applicant, after stating this fact, need only submit a list
of its personnel together with a detailed statement of the qualifications
upon which the appointment of surveyors is bases;
(e) Names of at least three business references who will furnish
information regarding work performed by the applicant;
(f) Any additional information the applicant deems to be pertinent.
[Order 74-25, § 296-304-14001,
filed 5/7/74.]
WAC
296-304-14003 Action upon application.
(1) Upon receipt of an application for accreditation, the director
shall approve or deny the application. The director may conduct
an investigation, which may include a hearing, prior to approving
or denying an application. To the extent he deems appropriate,
the director may provide an opportunity to other interested persons
to present data and views on the application prior to approval
or denial.
(2) Any application which fails to present the information required
by the prescribed form may be returned to the applicant with a
notation of deficiencies and without prejudice to submission of
a new or revised application.
(3) If the application is approved, notice of approval shall
be mailed to the applicant. If the application is denied, notice
of such denial shall be mailed to the applicant and such denial
shall be without prejudice to any subsequent application except
where such action is deemed to be in the public interest. In the
event an application is denied with prejudice, the provisions
of WAC 296-304-14013
shall be applicable.
(4) A copy of the notice of accreditation shall be kept on file
by applicant at the applicant's place of business.
[Order 74-25, § 296-304-14003,
filed 5/7/74.]
WAC
296-304-14005 Duration and renewal of accreditation.
The period of accreditation shall not exceed three years. Applications
for renewal of accreditation shall be made on the same form as
described in WAC 296-304-14001.
No accreditation shall expire until action on an application for
renewal shall have been finally determined: Provided, That such
application has been properly executed in accordance with WAC
296-304-14001
and filed with and received by the director not less than 15 nor
more than 60 days prior to the expiration date. A final determination
means either the approval or initial denial of the application
for renewal. The procedure specified in WAC 296-304-14003
shall be applicable to all applications for renewal.
[Order 74-25, § 296-304-14005,
filed 5/7/74.]
WAC
296-304-14007 Criteria governing accreditation to certificate
vessels' cargo gear.
(1) A person applying for accreditation to issue registers and
pertinent certificates, to maintain registers and appropriate
records, and to conduct initial, annual and quadrennial surveys,
shall not be accredited unless he is engaged in one or more of
the following activities:
(a) Classification of vessels;
(b) Certification of vessels' cargo gear;
(c) Shipbuilding or ship repairing, or both insofar as related
to work on vessels' cargo handling gear;
(d) Unit and loose gear testing of vessels' cargo handling
gear.
(2) Applicants for accreditation under WAC 296-304-14007(1)
for operations in coastal or Great Lakes ports who come within
WAC
296-304-14007 (1)(b) or (d) shall not be accredited unless
they conduct at least 1,500 hours of cargo gear certification
work per year.
(3) A person applying for accreditation to carry out tests of
loose gear or wire rope, or both, or to carry out heat treatments,
and to issue the related certificates, shall be engaged in one
or both of the following activities:
(a) Testing of loose gear or wire rope, or both;
(b) Heat treatment of chains and loose cargo gear.
(4) A person applying for accreditation shall be staffed by
individuals technically qualified to conduct the inspections and
examinations and to conduct or supervise tests and heat treatments
prescribed in this part. Any representatives, agents or surveyors
acting on behalf of a person applying for accreditation in ports
in which such operations are conducted shall be similarly qualified.
(a) Accreditation to conduct such nondestructive examination
as may be a part of any certification activity may be granted
to applicants found competent and equipped to carry out this
activity.
(5) Except as noted in WAC 296-304-13001 (2)(a), and unless
exemptions are granted under WAC 296-304-15001(8),
a person applying for accreditation as specified in WAC 296-304-14007(1)
shall be prepared to carry out all of the requirements of WAC
296-304-150
through 296-304-15005,
296-304-160
through 296-304-16025,
and 296-304-170
through 296-304-17023
except that loose gear and wire rope tests and heat treatments
may be carried out by the manufacturer of the gear concerned or
by another person accredited specifically for this purpose.
(6) A person applying for accreditation shall have a satisfactory
record of performance.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-03-163 (Order 06-30), § 296-304-14007,
filed 01/24/07, effective 04/01/07. Order 74-25, § 296-304-14007,
filed 5/7/74.]
WAC
296-304-14009 Voluntary amendment or termination of accreditation.
The accreditation of any person may be voluntarily amended
or terminated upon written request filed with the director.
[Order 74-25, § 296-304-14009,
filed 5/7/74.]
WAC
296-304-14011 Suspension or revocation of accreditation.
The director may suspend or revoke an accreditation of any
person for cause. Except in cases of willfulness or cases in which
the public interest requires otherwise, before any accreditation
is suspended or revoked facts or conduct which may warrant such
action shall be called to the attention of the person involved
in writing and that person shall be afforded an opportunity to
achieve or demonstrate appropriate compliance.
[Order 74-25, § 296-304-14011,
filed 5/7/74.]
WAC
296-304-14013 Reconsideration and review.
(1) Any person aggrieved by the action of the director or his
authorized representative in denying, granting, suspending or
revoking an accreditation under this section may within 15 days
after such action, (a) file a written request for reconsideration
thereof by the director or the authorized representative of the
director who made the decision in the first instance, or (b) file
a written request for review of the decision by the director or
an authorized representative of the director, who has taken no
part in the action which is the subject for review.
(2) A request for reconsideration shall be granted where the
applicant shows that there is additional evidence which may materially
affect the decision and that there were reasonable grounds for
failure to adduce such evidence in the original proceedings.
(3) Any person aggrieved by the action of the director or authorized
representative of the director in denying a request for reconsideration
may, within 15 days after the denial of such request, file with
the director or his authorized representative a written request
for review.
(4) Any person aggrieved by the reconsidered determination of
the director or authorized representative of the director, may
within 15 days after such determination, file with the director
a written request for review.
(5) A request for review shall be granted where reasonable grounds
for the review are set forth in the request.
(6) If a request for reconsideration or review is granted, all
interested persons shall be afforded an opportunity to present
their views.
(7) No cargo gear certification function shall be performed
by any person seeking reconsideration or review under this section
pending the final decision with respect to such reconsideration
or review.
[Order 74-25, § 296-304-14013,
filed 5/7/74.]
WAC
296-304-150 Duties of persons accredited to certificate vessels'
cargo gear-Scope and application.
All sections of this chapter which include WAC 296-304-150
in the section number apply to duties of persons accredited to
certificate vessels' cargo gear.
[Order 74-25, § 296-304-150,
filed 5/7/74.]
WAC
296-304-15001 General duties-Exemptions.
(1) Except as noted in WAC 296-304-13001 and 296-304-15001(8),
the requirements set forth in WAC 296-304-160
through 296-304-16025
and 296-304-170
through 296-304-17023
shall be strictly adhered to in all testing, examinations, inspections
and heat treatments.
(2) Supervision of all testing, examinations, inspections, and
heat treatments shall be carried out only by such persons as are
listed in the application for accreditation or subsequent supplements
thereto, submitted pursuant to this section.
(3) The certificates issued by an accredited person shall be
signed and all register entries made only by an authorized agent
of such accredited person. No certification shall be issued until
any deficiencies considered by the accredited person to constitute
a currently unsatisfactory condition have been corrected. Replacement
parts shall be of equal or better quality as original equipment
and suitable for the purpose. In the event deficiencies remain
uncorrected and no certification may therefore be issued, the
accredited person shall inform the nearest district office of
the department of labor and industries of the circumstances.
(4) Dynamometers or other recording test equipment owned by
an accredited person shall have been tested for accuracy within
the six months next preceding application for accreditation or
renewal of same. Such test shall be performed with calibrating
equipment which has been checked in turn so that indications are
traceable to the U.S. Bureau of Standards. A copy of test reports
shall accompany the application. Where test equipment is not the
property of the accredited person, that person shall not issue
any certificate based upon the use of such equipment unless its
owner has made available a certificate of accuracy based on the
requirements of this section, obtained within 1 year prior to
such use, and stating the errors of the equipment. Reasonable
standards of accuracy shall be met and proof loads adjusted as
necessary.
(5) An accredited person shall, upon request, provide the nearest
local office of the department of labor and industries with advance
information as to scheduled testing or of such other functions
as are performed and facilitate the department of labor and industries
observation of any such activities as it may desire to witness:
Provided, however, That tests need not be delayed, except when
specifically requested by the department of labor and industries
under unusual circumstances.
(6) All cargo gear registers or certificates issued by an accredited
person shall be made on forms prescribed or approved by the department
of labor and industries.
(7) Unless otherwise instructed by the director in specific
instances, any person accredited under WAC
296-304-14007(1) shall accept certificates relating to loose
gear or wire rope tests or to heat treatments which are issued
by the manufacturer of the gear concerned, by another person accredited
specifically by the director for this purpose, or by any other
person whose certificates are acceptable to the department of
labor and industries. Such certificates shall either be attached
as a part of the vessel's certification or shall be used as the
basis for the issuance of the accredited person's own loose gear,
wire rope, or heat treatment certificates. In the latter case,
the original certificates shall be kept on file by the accredited
person as part of the permanent record of the vessel concerned.
(8) In case of practical difficulties or unnecessary hardships,
the director in his discretion may grant exemptions from any provision
of WAC 296-304-150
through 296-304-15005,
296-304-160
through 296-304-16025
and 296-304-170
through 296-304-17023.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-03-163 (Order 06-30), § 296-304-15001,
filed 01/24/07, effective 04/01/07. Order 74-25, § 296-304-15001,
filed 5/7/74.]
WAC
296-304-15003 Recordkeeping and related procedures concerning
records in custody of accredited persons.
(1) An accredited person shall maintain records of all work
performed under WAC 296-304-160
through 296-304-16025
and 296-304-170
through 296-304-17023.
(2) An accredited person shall maintain a continuous record
of the status of the certification of each vessel issued a register
by such person.
(3) The records required in (1) and (2) of this section shall
be available for examination by the director.
(4) When annual or quadrennial tests, inspections, examinations,
or heat treatments are performed by an accredited person, other
than the person who originally issued the vessel's register, such
accredited person shall furnish copies of any certificates issued
and information as to register entries to the person originally
issuing the register.
(5) An accredited person shall inform the nearest local office
of the department of labor and industries whenever a vessel is
initially certificated under these regulations and a register
in the prescribed form has been issued.
(6) A copy of each certificate relating to unit tests or thorough
examinations, except those issued by the manufacturer and those
issued by accredited persons outside of the United States, shall
be sent to the nearest local office of the department of labor
and industries within 10 days after issuance. Such records shall
form a part of the department of labor and industries file on
the accredited person.
(7) An accredited person shall promptly notify the nearest local
office of the department of labor and industries with respect
to any changes in technical personnel, in fee schedules in geographical
areas in which operations are conducted, or other pertinent substantial
changes in its organization or operations.
[Order 74-25, § 296-304-15003,
filed 5/7/74.]
WAC
296-304-15005 Recordkeeping and related procedures concerning
records in custody of the vessel.
(1) A fully completed and up-to-date register shall be kept
in the form prescribed or approved by the department of labor
and industries, giving the particulars required with respect to:
(a) The inspections and thorough examinations required by
WAC 296-304-16005
(1) and (2).
(b) The thorough examinations required by WAC 296-304-16005(3).
(c) The thorough examinations required by WAC
296-304-16009.
(d) The heat treatment required by WAC 296-304-16007(1)
and (2), and 296-304-16013.
(2) Certificates in the form prescribed or approved by the department
of labor and industries shall be kept up-to-date, be attached
to the register, and shall contain the particulars required with
respect to:
(a) The testing and examinations required by WAC 296-304-16003,
296-304-16005(1)
and 296-304-16013.
(b) The heat treatment required by WAC 296-304-16007
and 296-304-16013.
(3) The certificates and entries in the register shall be signed
by a person qualified under WAC
296-304-17023.
(4) Adequate means shall be provided to enable persons examining
the register, or any certificate attached thereto, to identify
items of cargo gear referred to therein. Small items of gear,
such as shackles, shall bear a mark to indicate that they have
been initially tested.
(5) Records shall be kept aboard vessels identifying wire rope
or articles of loose gear obtained from time to time and required
to be certificated under the regulations of this section.
(6) An accredited person shall instruct the vessel's officers
or the vessel's operator if the vessel is unmanned, that the vessel's
register and certificates shall be preserved for at least 4 years
after the date of the latest entry except in the case of nonrecurring
test certificates concerning gear which is kept in use for a longer
period, in which event the pertinent certificates shall be retained
so long as that gear is continued in use.
(7) In cases where derricks, spouts, suckers, or cranes are
mounted permanently aboard barges which remain in domestic inland
waters service, the certification documentation shall comply with
the provisions of WAC 296-304-20025.
[Order 74-25, § 296-304-15005,
filed 5/7/74.]
WAC
296-304-160 Certification of vessels' cargo gear-Scope and
application.
All sections of this chapter which include WAC 296-304-160
in the section number apply to certification of vessels' cargo
gear.
[Order 74-25, § 296-304-160,
filed 5/7/74.]
WAC
296-304-16001 General.
(1) Except as noted in WAC 296-304-13001 and as provided in
exemptions under WAC 296-304-15001(9),
certification performed by accredited persons shall conform to
the requirements contained in this section.
(2) Safe working loads assigned to assembled units of gear shall
be based on applicable design criteria acceptable to the accredited
person. Where no design data on which to base a rating is obtainable,
the safe working load ratings assigned shall be based on the owner's
information and warranty that those so assigned are correct. Unit
test certificates shall state the basis for any such safe working
load assignment.
[Statutory Authority: RCW 49.17.010,
.040, .050, and .060. 07-03-163 (Order 06-30), § 296-304-16001,
filed 01/24/07, effective 04/01/07. Order 74-25, § 296-304-16001,
filed 5/7/74.]
WAC
296-304-16003 Initial tests of cargo gear and tests after
alterations, renewals or repairs.
(1) Before being taken into use, hoisting machines, fixed gear
aboard vessels accessory thereto, and loose gear and wire rope
used in connection therewith, shall be tested and examined and
the safe working load thereof certified in the manner set forth
in WAC 296-304-170
through 296-304-17023.
(2) Replacement or additional loose gear and wire rope obtained
from time to time shall also be tested and examined in the manner
set forth in WAC
296-304-16003(1). However, the replacement of a component
part of an article of loose gear, such as a sheave, pin, or bushing
does not require a new test certificate so long as the new component
at least equals in all particulars the part replaced.
(3) In the case of untested gear which has been in use, an initial
test in conformance with WAC 296-304-16003(1)
shall be carried out: Provided, however, That existing standing
rigging and wire rope will not be required to be tested but shall
be thoroughly examined to ascertain its fitness for continued
use in conformance with the requirements of WAC 296-304-16023
and 296-304-16025.
(4) In the case of important alterations or renewals of the
machinery and gear and also after repairs due to failure of or
damage to other than loose components, a test as required in WAC
296-304-16003(1)
shall be carried out.
(5) If the operation in which cargo gear is engaged never utilizes
more than a fraction of the safe working load rating, the owner
may, at his option, have said gear certificated for, and limited
in operation to, a lesser maximum safe working load: Provided,
however, That the gear concerned is physically capable of operation
at the original load rating and the load reduction is not for
the purpose of avoiding correction of any deficiency.
(6) In no case shall safe working loads be increased beyond
the original design limitations unless such increase is based
on engineering calculations by or acceptable to the accredited
certification agency, and all necessary structural changes are
carried out.
[Order 74-25, § 296-304-16003,
filed 5/7/74.]
WAC
296-304-16005 Periodic tests, examinations and inspections.
After being taken into use, every hoisting machine, all fixed
gear aboard vessels accessory thereto and loose gear used in connection
therewith, shall be tested, thoroughly examined or inspected as
follows:
(1) Derricks with their winches and accessory gear, including
the attachments, as a unit; and cranes and other hoisting machines
with their accessory gear, as a unit, shall be tested and thoroughly
examined every four years in the manner set forth in WAC 296-304-170
through 296-304-17023.
(2) Derricks, their permanent attachments and any other fixed
gear the dismantling of which is especially difficult shall be
visually inspected every twelve months. In order to facilitate
such inspection all derricks shall be lowered.
(3) All hoisting machines (e.g., cranes, winches), blocks, shackles,
and all other accessory gear not included in WAC 296-304-16005(2),
shall be thoroughly examined every twelve months by means of a
visual examination, supplemented as necessary by other means,
such as a hammer test or with electronic, ultrasonic, or other
nondestructive methods, carried out as carefully as conditions
permit in order to arrive at a reliable conclusion as to the safety
of the parts examined. Particular attention shall be paid to the
suitability for continued use of all swivels and the pins and
bushing of blocks. If necessary, parts of the machines or gear
shall be dismantled. If blocks are disassembled, all shell bolt
nuts shall be securely locked upon reassembly.
(4) Where a derrick or crane is mounted on a barge hull and
ballast tanks within the hull are used to facilitate use of the
derrick or crane, or uncontrolled free surface may be a factor,
each annual inspection or examination, as required, shall include
such inspection as is necessary for the purpose of determining
the integrity of any internals contributing to stability under
conditions of use. The owner shall provide the accredited person
with necessary information on any ballasting arrangements required.
(5) Annual inspection or examination, as required, shall include,
among other things, examination of the following:
(a) Derrick heel attachment points. Heel pins may, if possible,
be examined by nondestructive examination.
(b) Shrouds and stays necessary in the use of the gear, together
with attachment points.
(c) Deck fittings for the securing of vangs, topping lifts,
and/or preventers.
(d) Means of attachment to the hull of “A” frame
or other fixed derrick or crane structure and of mobile types
of equipment permanently placed aboard the barge or vessel.
(e) Clamshell buckets or other similar equipment, such as
magnets, etc., used in conjunction with a derrick or crane mounted
aboard a vessel, with particular attention to closing line wires
and sheaves. The accredited person may supplement such examination
by requesting any operational tests he may deem appropriate.
(f) Winch and other operating drums for excessive wear or
defect.
[Order 74-25, § 296-304-16005,
filed 5/7/74.]
WAC
296-304-16007 Heat treatment.
(1) All chains (other than bridle chains attached to derricks
or masts), rings, hooks, shackles, and swivels made of wrought
iron, which are used in hoisting or lowering, shall be annealed
in accordance with WAC 296-304-17021
at the following intervals:
(a) Half inch and smaller chains, rings, hooks, shackles,
and swivels in general use, at least once every six months;
and
(b) All other chains, rings, hooks, shackles, and swivels
in general use, at least once every twelve months.
(c) In the case of gear used solely on lifting machinery worked
by hand, twelve months shall be substituted for six months in
WAC 296-304-16007
(1)(a) and two years for twelve months in WAC 296-304-16007
(1)(b).
(d) When used in this paragraph, the term “in general
use” means used on fifty-two or more days in a year. In
any case, however, the period between annealings shall not exceed
two years.
(2) Chains, rings, hooks, shackles, and swivels made of material
other than wrought iron or steel shall be heat treated when necessary
in accordance with WAC 296-304-17021(2).
[Order 74-25, § 296-304-16007,
filed 5/7/74.]
WAC
296-304-16009 Exemptions from heat treatment.
Gear made of steel, or gear which contains (as in ball bearing
swivels), or is permanently attached to (as with blocks), equipment
made of materials which cannot be subjected to heat treatment,
shall be exempt from the requirements of WAC 296-304-16007.
Such gear, however, shall be thoroughly examined in the manner
described in WAC 296-304-16005(3).
[Order 74-25, § 296-304-16009,
filed 5/7/74.]
WAC
296-304-16011 Grace periods.
Grace periods allowed in connection with the requirements of
this section are as follows:
(1) Annual or six-month requirements - by the end of the voyage
during which they become due;
(2) Quadrennial requirements - within six months after the date
when due;
(3) Grace periods shall not be deemed to extend subsequent due
dates.
[Order 74-25, § 296-304-16011,
filed 5/7/74.]
WAC
296-304-16013 Gear requiring welding.
Chains or other gear which have been lengthened, altered or
repaired by welding, shall be properly heat treated where necessary,
and, before again being put into use, shall be tested and reexamined
in the manner set forth in WAC 296-304-170
through 296-304-17023.
[Order 74-25, § 296-304-16013,
filed 5/7/74.]
WAC
296-304-16015 Damaged components.
(1) Pursuant to WAC
296-304-18003, any derrick or associated permanent fitting
which is deformed in service between surveys shall be subjected
to proof test to determine its suitability for continued service.
If a proof test indicates that the derrick or associated permanent
fitting may be continued in service without repair, a note of
the existing deformity shall be made on the test certificate.
When, in the opinion of the accredited person, it is unsafe to
conduct a proof test with an existing deformity, the derrick or
associated permanent fitting shall be replaced or repaired and
then subjected to proof test in accordance with WAC 296-304-170
through 296-304-17023.
(2) Any loose gear components which are injured or deformed
by a proof load shall be replaced before a certificate is issued.
(3) Any derrick, other fixed installation, or associated permanent
fitting, which is injured or deformed by a proof load shall be
replaced or repaired and another proof load test shall be conducted
without damage before a certificate is issued.
[Order 74-25, § 296-304-16015,
filed 5/7/74.]
WAC
296-304-16017 Marking and posting of safe working loads.
(1) The safe working load of the assembled gear and the minimum
angle to the horizontal at which this load may be applied shall
be plainly marked at the heels of all booms along with the date
of the test. Where gear is certificated for use in union purchase,
the union purchase safe working load shall also be plainly marked.
Any limitations shall be noted in the vessel's papers.
(2) The safe working load shall be marked on all blocks used
in hoisting or lowering.
(3) When the capacity of the boom of a crane or derrick has
been or will be rated in accordance with the variance of its radius,
the maximum safe working loads for the various working angles
of the boom and the maximum and minimum radius at which the boom
may be safely used, shall be conspicuously posted near the controls
and visible to the crane operator. Ratings may be stated in pounds.
When they are stated in tons of 2,000 pounds, this fact shall
be indicated.
[Order 74-25, § 296-304-16017,
filed 5/7/74.]
WAC
296-304-16019 Requirements governing braking devices and power
sources.
All types of winches and cranes shall be provided with means
to stop and hold the proof load in any position, and the efficiency
of such means shall be demonstrated. Electric winches, electrohydraulic
winches fitted with electromagnetic or hydraulic brakes at the
winch, or electric cranes, shall be equipped so that a failure
of the electric power shall stop the motion and set the brakes
without any action on the part of the operator. Current for operation
of electric winches and cranes during the tests shall be taken
from the vessel's circuits. Shore current may be used if it passes
through the vessel's main switchboard.
[Order 74-25, § 296-304-16019,
filed 5/7/74.]
WAC
296-304-16021 Means of derrick attachment.
Appropriate measure shall be taken to prevent the foot of a
derrick from being accidently lifted from its socket or support
during the test.
[Order 74-25, § 296-304-16021,
filed 5/7/74.]
WAC
296-304-16023 Limitations on use of wire rope.
(1) An eye splice made in any wire rope shall have at least
three tucks with a whole strand of rope and two tucks with one-half
of the wires cut out of each strand. However, this requirement
shall not operate to preclude the use of another form of splice
or connection which can be shown to be as efficient.
(2) Except for eye splices in the ends of wires, each wire rope
used in hoisting or lowering, in guying derricks, or as a topping
lift, preventer or pendant, shall consist of one continuous piece
without knot or splice.
(3) Eyes in the ends of wire rope cargo falls shall not be formed
by knots and, in single part falls, shall not be formed by wire
rope clips.
(4) The ends of falls shall be secured to the winch drums by
clamps, U-bolts, shackles or some other equally strong method.
Fiber rope fastenings shall not be used.
(5) Wire rope shall not be used for the vessel's cargo gear
if in any length of eight diameters, the total number of visible
broken wires exceeds 10 percent of the total number of wires,
or if the rope shows other signs of excessive wear, corrosion,
or defect. Particular attention shall be given to the condition
of those sections of wire rope adjacent to any terminal connections,
those sections exposed to abnormal wear, and those sections not
normally exposed for examination.
[Order 74-25, § 296-304-16023,
filed 5/7/74.]
WAC
296-304-16025 Limitations on use of chains.
Chains forming a part of vessel's cargo gear shall not be used
when, due to stretch, the increase of length of a measured section
exceeds five percent, when a link is damaged, or when other external
defects are evident. Chains shall not be shortened by bolting,
wiring, or knotting.
[Order 74-25, § 296-304-16025,
filed 5/7/74.]
WAC
296-304-170 Certification of vessels-Tests and proof loads-Heat
treatment-Competent persons-Scope and application.
All sections of this chapter which include WAC 296-304-170
in the section number apply to certification of vessels: Tests
and proof loads; heat treatment; competent persons.
[Order 74-25, § 296-304-170,
filed 5/7/74.]
WAC
296-304-17001 Visual inspection before tests.
Before any test under this WAC
296-304-170 through 296-304-17023
is carried out, a visual inspection of the gear involved shall
be conducted and any visibly defective gear shall be replaced
or repaired. The provisions of WAC 296-304-16005(4)
shall be adhered to.
[Order 74-25, § 296-304-17001,
filed 5/7/74.]
WAC
296-304-17003 Unit proof test-Winches, derricks and gear accessory
thereto.
(1) Winches, with the whole of the gear accessory thereto (including
derricks, goosenecks, eye plates, eye bolts, or other attachments),
shall be tested with a proof load which shall exceed the safe
working load as follows:
| Safe
working load |
Proof
load |
| Up to
20 tons |
25 percent
in excess. |
| 20-50
tons |
5 tons
in excess. |
| Over
50 Tons |
10 percent
in excess. |
(2) The proof load shall be lifted with the vessel's normal
tackle with the derrick at an angle not more than 15 degrees to
the horizontal, or, at the designed minimum angle when this is
greater, or, when this is impracticable, at the lowest practicable
angle. The angle at which the test was made shall be stated in
the certificate of test. After the proof load has been lifted,
it shall be swung as far as possible in both directions. In applying
the proof load, the design factors of the gear concerned will
determine whether the load is applied with a single part fall
or with a purchase and the certificate of test shall state the
means used. Where winches are fitted with mechanical brakes for
manual operation they shall be demonstrated to be in satisfactory
operating condition.
(3) In the case of heavy lift derrick barges, proof loads shall
be applied, except as limited by design and stability considerations,
at the maximum and minimum radius for which designed, as well
as at any intermediate radius which the surveyor may deem necessary,
and shall be swung as far as possible in both directions. Data
with respect to each proof load applied shall be entered in the
test certificate.
(4) No items of cargo gear furnished by outside sources shall
be used as a part of the vessel's gear for the purpose of accomplishing
the proof test.
(5) All tests prescribed by this section should in general be
carried out by dead load, except that in the case of quadrennial
tests, replacements, or renewals, spring or hydraulic balances
may be used where dead loads are not reasonably available. However,
no exception shall be allowed in the case of gear on new vessels.
(6) The test shall not be regarded as satisfactory unless the
indicator remains constant under the proof load for a period of
at least 5 minutes.
(7) The safe working load, determined pursuant to the requirements
of this section, shall be applicable only to a swinging derrick.
When using two fixed derricks in “union purchase”
rigs, the safe working load should generally be reduced. It is
recommended that owners obtain union purchase safe working load
certification based upon design study and analysis by, or acceptable
to, a qualified technical office of an accredited gear certification
agency, with the recognition that such determinations are valid
only for the conditions contemplated in the analysis.
(a) Where both guys and preventers are fitted, union purchase
certification shall state whether the guy or the preventer is
the working strength member, when the guy is for slewing only,
and when the guy and preventer should share working loads as
far as practicable.
(8) When necessary in the proof testing of heavy derricks, the
appropriate shrouds and stays shall be rigged.
[Order 74-25, § 296-304-17003,
filed 5/7/74.]
WAC
296-304-17005 Unit proof tests-Cranes and gear accessory thereto.
(1) Except as noted in WAC 296-304-17005(5),
cranes and other hoisting machines, together with gear accessory
thereto, shall be tested with a proof load which shall exceed
the safe working load as follows:
| Safe
working load |
Proof
load |
| Up
to 20 tons |
25
percent in excess. |
| 20-50
tons |
5
tons in excess. |
| Over
50 tons |
10
percent in excess. |
(2) The proof load shall be lifted and swung as far as possible
in both directions. If the jib or boom of the crane has a variable
radius, it shall be tested with proof loads, as specified in WAC
296-304-17005(1),
at the maximum and minimum radius. In the case of hydraulic cranes,
when owing to the limitation of pressure it is impossible to lift
a load 25 percent in excess of the safe working load, it will
be sufficient to lift the greatest possible load.
(3) Initial proof tests of new cranes shall be made only with
a dead load as specified in WAC 296-304-17005(2).
(4) Initial tests of cranes which have been in service, quadrennial
tests, or tests associated with replacements or renewals, may
be made with spring or hydraulic balances where dead loads are
not reasonably available, under the following conditions:
(a) Tests shall be conducted at maximum, minimum, and intermediate
radius points, as well as such points in the arc of rotation
as meet with the approval of the accredited person.
(b) An additional test shall be conducted with partial load
and shall include all functions and movements contemplated in
the use of the crane.
(5) In cases where shore-type cranes are mounted permanently
aboard barges, the requirements of WAC
296-304-170 through 296-304-17023
with respect to unit proof tests and examinations shall not apply
and the applicable requirements of WAC 296-304-200
through 296-304-20025
shall be adhered to with respect to unit proof tests and examinations.
[Order 74-25, § 296-304-17005,
filed 5/7/74.]
WAC
296-304-17007 Limitations on safe working loads and proof
loads.
The proof loads specified in WAC 296-304-17003
and 296-304-17005
shall be adjusted as necessary to meet any pertinent limitations
based on stability and/or on structural competence at particular
radii. Safe working loads shall be reduced accordingly.
[Order 74-25, § 296-304-17007,
filed 5/7/74.]
WAC
296-304-17009 Examinations subsequent to unit tests.
(1) After satisfactory completion of the unit proof load tests
required by WAC 296-304-17003
and 296-304-17005,
the cargo gear and all component parts thereof shall be given
a thorough visual examination, supplemented as necessary by other
means, such as a hammer test or with electronic, ultrasonic, or
other nondestructive methods, to determine if any of the parts
were damaged, deformed, or otherwise rendered unsafe for further
use.
(2) When the test of gear referred to in WAC 296-304-17008(1)
is being conducted for the first time on a vessel, accessory gear
shall be dismantled or disassembled for examination after the
test. The sheaves and pins of the blocks included in this test
need not be removed unless there is evidence of deformation or
failure.
(3) For subsequent tests such parts of the gear shall be dismantled
or disassembled after the test as necessary to determine their
suitability for continued service.
(4) When blocks are disassembled all shell bolt nuts shall be
securely locked upon reassembly.
(5) In carrying out the requirements of this section, replacement
shall be required of:
(a) Any swivel found to have excessive tolerance as a result
of wear on any bearing surface.
(b) Pins of blocks found to be shouldered, notched, or grooved
from wear, in which case, in addition to replacing the pin,
sheave bushings shall be examined for suitability for continued
use.
[Order 74-25, § 296-304-17009,
filed 5/7/74.]
WAC
296-304-17011 Proof tests-Loose gear.
(1) Chains, rings, shackles and other loose gear (whether accessory
to a machine or not) shall be tested with a proof load equal to
that shown against the article in the following table:
| Article
of gear |
Proof
load |
|